2000 Blue Bird Commercial Series Problems, Complaints & Recalls

Problem: Certain 1998 through 2002 blue bird all american, tc2000 school and transit buses, and commercial series buses equipped with cummins isb diesel engines. The fuel pump could fail to transfer fuel appropriately creating an engine stall condition.

Risk: Should the engine stall while the vehicle is in use, a possible vehicle crash could occur.

Fix: Customers will be notified by cummins to bring their vehicles to an authorized dealer to have the fuel lift pump replaced free of charge. For more information, customers may contact cummins at 1-800-diesels.

Problem: Certain blue bird 1999-2005 all american, tc/2000, micro bird, vision, conventional, and commercial series school buses equipped with sure-loc wheelchair securement systems and manufactured between february 17, 1999, and august 13, 2004. Certain sure-lok wheelchair tie-down securement assemblies p/n 8625-13. The sprocket teeth of the retractor assembly may be out of alignment causing the load pawl not to fully seat in the sprocket teeth.

Risk: In the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries.

Fix: Blue bird will notify its customers and replace the defective part free of charge. The recall began september 21, 2004. Owners who take their buses to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact at blue bird at 478-822-2242.

Problem: Vehicle description: school buses equipped with hendrickson rear air suspension. Inadequate tightening of the 5/8" bolts on the rear air suspension hanger bolts and on rear axle torque arm axle seat studs.

Risk: Insufficient tightening permits movement between the components that could result in bolts and studs breaking, increasing the risk of a crash.

Fix: Dealers will replace the 5/8" grade 8-hanger bolts. In addition, axle spring seat fasteners will be checked for proper tightness and, if needed, tightened to specifications. Owner notification began january 18, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact blue bird at 1-478-822-2242.

Problem: Vehicle description: school and transit buses equipped with rear mounted engines. The 12-volt power supply cable(s) may be chaffed by hoses, harnesses, frame components, or clamps.

Risk: This condition can result in power failure and/or risk of fire in the engine compartment.

Fix: Dealers will remove and inspect the 12-volt power cable(s) from the battery to the starter and, if necessary, will replace the cables. Owner notification began july 30, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact blue bird at 1-912-822-2242.

Problem: Vehicle description: transit and school buses equipped with meritor wabco phase 1, d-version antilock brake system (abs), fail to comply to the requirements of fmvss no. 105, "hydraulic and electric brake systems." an internal diagnostic system in the abs may not detect an extreme wheel speed sensor air gap. Such a condition could possibly occur during (1) original assembly or (2) subsequent wheel end service.

Risk: Failure of the electronic control unit to detect an extreme wheel speed sensor air gap can result in the loss of antilock braking function on the wheel(s) where the air gap exists, increasing the risk of a crash.

Fix: The abs ecu will be removed and replaced or the ecu will be reprogrammed.

Problem: Vehicle description: school and transit buses equipped with electronic engines and felsted electronic accelerator pedals. The return springs can break on the accelerator pedals that are equipped with stainless steel or electroplated music wire return springs.

Risk: This condition could cause the pedal to go to full throttle if both return springs break, increasing the risk of a crash.

Fix: Replacement accelerator pedals equipped with return springs manufactured of music wire with one additional coil on each spring and with an organic coating, eliminating electroplating will be installed.

Problem: Vehicle description: school buses equipped with transit sliding pushout windows. Potential sticking and/or binding of the pushout window inner frame within the outer frame results in opening forces exceeding the requirements of fmvss no. 217, "bus window retention and release."

Risk: Personal injury could occur in the event of a crash.

Fix: Owners will be provided with step-by-step procedures for modifying the transit sliding pushout windows to conform the fmvss 217 requirements.