2004 Buell XB12S Problems, Complaints & Recalls

Source: NHTSA · Updated May 29, 2007 · 7 owner complaints analyzed

Compared with other XB12S years
Not enough data 1st of 3 for complaints
NHTSA crash rating
Not rated

Owners have filed 7 complaints with NHTSA about the 2004 Buell XB12S. That is the most of any XB12S model year in the database (3 years). The most reported problem area is exterior lighting (5 complaints, 71%), typically at around 4,650 miles. There is 1 safety recall covering this model year.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Buell XB12S problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Exterior Lighting5 · ~4,650 mi
Electrical System2 · ~22,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Exterior Lighting571%4,650——
Electrical System229%22,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2007, with 5 complaints
2004: 1200412006: 1200612007: 520075

n = 7 complaints · Source: NHTSA

2004 Buell XB12S recalls (1)

Tap a recall to see the problem, the risk and the fix.

Electrical system:hornDec 2, 2003 · NHTSA campaign 03V494000 · 581 vehicles

Problem: On certain motorcycles, the wire that provides power to the horn, due to misrouting, can become frayed from contact with the horn bracket mounting bolt. As a result, the horn wire may become exposed, and when the horn button is pushed, either the horn circuit fuse or the key switch fuse can blow.

Risk: If the key switch fuse blows, the vehicle can stall, which could result in a crash. If the horn fuse blows, there will be a loss of power to the horn and rear brake light.

Fix: Dealers will inspect and correct the wire routing, if necessary. Owner notification began on december 23, 2003. Owners should contact buell at 1-414-342-4680.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

2004 buell xb12r. Poor lighting due to deterioration of inside reflector. *tr

Exterior Lighting · received May 29, 2007 · NHTSA complaint 10191922

Headlights become dimmer and dimmer, bulbs ok, chrome finish on inside of headlight housings comes off so bulbs do not reflect making night driving dangerous. Buell chat sites confirm others with xbr models having same failures. *jb

Exterior Lighting · received Feb 22, 2007 · NHTSA complaint 10183299

Headlight on buell motorcycles "r" models (2004 to current year) degrades over time. The reflective coating material in the headlight housing degrades and turns to powder and causes the headlight to be un-useful. The degrade is cause by heat from the headlight. Failure isn't corrected as of today…

Exterior Lighting · received Feb 21, 2007 · NHTSA complaint 10183164

The coating on the inside of my headlight housing is falling off, drastically decreasing light output. I had them replaced under warranty once for this on 11/18/05, with 23870 miles on the bike. I am now hardly able to see at night again and i am sure that people can't see me as well either. *jb

Exterior Lighting · received Feb 17, 2007 · NHTSA complaint 10182845

Silver coating on headlights deteriorates rapidly causing poor illumination and unsafe night time driving and reducing the motorcycles visibility during the day. I am sure the light output is far below dot standards vehicle is an xb12r firebolt, not an xb12s. The xb12r was not listed as an option…

Exterior Lighting · received Jan 6, 2007 · NHTSA complaint 10177963

Other Buell XB12S years

2005 XB12S →

YearComplaintsRecalls
2006 XB12S30
2005 XB12S01
200471

See all Buell XB12S problems by year, every Buell model, or the VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 Buell XB12S?

Owners most often report exterior lighting, electrical system problems. The top one, exterior lighting, accounts for 5 complaints.

Was there a recall on the 2004 Buell XB12S?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Buell XB12S a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other XB12S model years, the 2004 has too little data to compare. Always get a pre-purchase inspection and check the VIN for open recalls.