2005 Chevrolet Aveo Problems, Complaints & Recalls

Source: NHTSA · Updated May 9, 2023 · 235 owner complaints analyzed

Compared with other Aveo years
More complaints than other years 1st of 9 for complaints
NHTSA crash rating
Not rated

Owners have filed 235 complaints with NHTSA about the 2005 Chevrolet Aveo. That is the most of any Aveo model year in the database (9 years). The most reported problem area is electrical system (67 complaints, 29%), typically at around 82,500 miles. Complaints mention 19 crashes, 17 fires, 16 injuries. There is 1 safety recall covering this model year. NHTSA has opened 2 defect investigations involving it.

Chevrolet Aveo
2012 Chevrolet Aveo LTZ Automatic 1.4 Taken in Warwick. Representative photo; appearance varies by model year. Photo: Vauxford, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2005 Chevrolet Aveo problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System67 · ~82,500 mi
Engine and Engine Cooling62 · ~60,549 mi
Exterior Lighting48 · ~72,000 mi
Power Train18 · ~58,428 mi
Engine17 · ~77,500 mi
Air Bags16 · ~45,000 mi
Vehicle Speed Control16 · ~54,000 mi
Latches/locks/linkages13 · ~50,000 mi
Suspension9 · ~37,753 mi
Service Brakes, Hydraulic8 · ~26,400 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System problems6729%82,500“instrument panel” (19%)—
Engine and Engine Cooling problems6226%60,549“thermostat housing” (44%)$770
Exterior Lighting4820%72,000——
Power Train188%58,428——
Engine177%77,500——
Air Bags167%45,000——
Vehicle Speed Control167%54,000——
Latches/locks/linkages136%50,000——
Suspension94%37,753——
Service Brakes, Hydraulic83%26,400——
Structure83%40,000——
Visibility83%56,500——
Interior Lighting63%47,712——
Steering52%62,078——
Fuel System, Gasoline42%34,000——
Unknown or Other42%48,000——
Equipment31%90,000——
Seat Belts31%20,000——
Service Brakes21%105,000——
Service Brakes, Electric21%61,700——
Electronic Stability Control (esc)10%90,000——
Fuel/propulsion System10%———
Seats10%123,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2014, with 40 complaints
2005: 7200572006: 882007: 142007142008: 26262009: 262009262010: 33332011: 242011242012: 14142013: 152013152014: 40402015: 152015152016: 552017: 1201712018: 112019: 2201922020: 112021: 2202122023: 11

n = 235 complaints · Source: NHTSA

2005 Chevrolet Aveo recalls (1)

Tap a recall to see the problem, the risk and the fix.

Exterior lighting:headlightsMay 19, 2014 · NHTSA campaign 14V261000 · 218,000 vehicles

Problem: General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Risk: If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Fix: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Stuck throttle valve (EA08005) — opened Feb 14, 2008, closed Oct 14, 2008.
  • Stuck throttle valve (PE07051) — opened Oct 19, 2007, closed Feb 14, 2008.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact's daughter owns a 2005 Chevrolet Aveo. The contact stated that intermittently, the headlights failed to illuminate. The contact's daughter had received notification of NHTSA Campaign Number: 14V261000 (Exterior Lighting). The contact made a local dealer aware of the failure and the…

Exterior Lighting · received May 9, 2023 · NHTSA complaint 11521212

The contact owns a 2005 Chevrolet Aveo. The contact stated while driving 45 MPH and making a stop, the vehicle inadvertently lost motive power. The contact was unable to restart the vehicle after several attempts. The contact was able to push the vehicle to the nearby gas station with assistance…

Engine · received Oct 8, 2021 · NHTSA complaint 11436063

Timing belt/chain broke. Car is below the 60,000 mile mark for scheduled replacement as stated from manufacturer. Car broke down suddenly in the middle of the road creating a hazard to the driver and others.

Engine · received Aug 28, 2021 · NHTSA complaint 11430868

This is not my vehicle. I am reporting fraud by gm. Please review the information i am supplying because the new gm failed to do so.*dt *js

Fuel/propulsion System · received Sep 13, 2020 · NHTSA complaint 11354804

Nothing happened, but i saw that the chevrolet aveo's status was deemed, "recall incomplete," and i wanted to know what i should do with the car; if there are any repairs that need to be done or if repairs cannot be done. I don't have any photos because i don't understand in depth why this vehicle…

Unknown or Other · received Aug 28, 2019 · NHTSA complaint 11252118

Other Chevrolet Aveo years

← 2004 Aveo · 2006 Aveo →

YearComplaintsRecalls
2012 Aveo10
2011 Aveo770
2010 Aveo661
2009 Aveo1691
2008 Aveo1631
2007 Aveo2162
2006 Aveo1891
20052351
2004 Aveo2062

See all Chevrolet Aveo problems by year, every Chevrolet model, or the Chevrolet VIN decoder.

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Frequently asked questions

What are the most common problems with the 2005 Chevrolet Aveo?

Owners most often report electrical system, engine and engine cooling, exterior lighting problems. The top one, electrical system, accounts for 67 complaints.

Was there a recall on the 2005 Chevrolet Aveo?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2005 Chevrolet Aveo a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Aveo model years, the 2005 has more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.