2004 Chevrolet Cavalier Problems, Complaints & Recalls

Source: NHTSA · Updated May 17, 2024 · 330 owner complaints analyzed

Compared with other Cavalier years
About as many complaints as other years 5th of 11 for complaints
NHTSA crash rating
Not rated

Owners have filed 330 complaints with NHTSA about the 2004 Chevrolet Cavalier. That ranks 5th out of 11 Cavalier model years for complaints. The most reported problem area is electrical system (185 complaints, 56%), typically at around 54,100 miles. Complaints mention 17 crashes, 6 fires, 19 injuries. There is 1 safety recall covering this model year.

Chevrolet Cavalier
1995-1999 Chevrolet Cavalier photographed in College Park, Maryland , USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Chevrolet Cavalier problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System185 · ~54,100 mi
Vehicle Speed Control27 · ~58,000 mi
Power Train23 · ~45,000 mi
Visibility23 · ~39,000 mi
Steering16 · ~130,012 mi
Air Bags15 · ~50,000 mi
Engine and Engine Cooling15 · ~30,000 mi
Service Brakes, Hydraulic13 · ~40,000 mi
Structure13 · ~51,544 mi
Unknown or Other13 · ~40,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System problems18556%54,100“temperature gauge” (14%)$750
Vehicle Speed Control278%58,000——
Power Train237%45,000——
Visibility237%39,000——
Steering165%130,012——
Air Bags155%50,000——
Engine and Engine Cooling155%30,000——
Service Brakes, Hydraulic134%40,000——
Structure134%51,544——
Unknown or Other134%40,000——
Fuel System, Gasoline93%78,000——
Exterior Lighting82%89,500——
Seats82%45,000——
Engine72%109,000——
Equipment62%51,750——
Seat Belts62%47,000——
Suspension62%115,693——
Latches/locks/linkages41%100,120——
Tires41%5,086——
Wheels41%2,491——
Fuel/propulsion System31%301,000——
Fuel System, Other31%76,000——
Electronic Stability Control (esc)21%79,000——
Visibility/wiper21%77,000——
Interior Lighting10%30,000——
Service Brakes10%104,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2010, with 55 complaints
2004: 212004212005: 26262006: 212006212007: 14142008: 362008362009: 22222010: 552010552011: 34342012: 222012222013: 882014: 302014302015: 17172016: 102016102017: 332018: 2201822019: 442020: 2202022021: 112022: 1202212024: 11

n = 330 complaints · Source: NHTSA

2004 Chevrolet Cavalier recalls (1)

Tap a recall to see the problem, the risk and the fix.

Seat belts:rear/otherJun 23, 2004 · NHTSA campaign 04V300000 · 37 vehicles

Problem: Certain passenger vehicles fail to conform to federal motor vehicle safety standard no. 210, 'seat belt assembly anchorages.' the passenger-side rear safety belt may have been installed with an incorrect nut and bolt.

Risk: In a severe crash, the upper seat belt anchorage may separate. The effectiveness of the seat belt could then be reduced and the occupant could receive greater injuries.

Fix: Dealers are to inspect the safety belt anchorage and install a new nut and bolt, if necessary. The recall began on august 23, 2004. Owners should contact chevrolet at 1-800-630-2438 and pontiac at 1-800-620-7668.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The whole steering column is loose The pins are all backed out I’m afraid to drive it I think this is a manufactured design flaw

Steering · received May 17, 2024 · NHTSA complaint 11589380

The vehicle failed to pass pa. state inspection due to a severely rusted frame over the rear axles. The estimate to repair the frame was @$3000.

Suspension · received Feb 7, 2022 · NHTSA complaint 11450759

The contact owns a 2004 Chevrolet Cavalier. The contact stated while driving 10 MPH, the front driver’s side tire had detached. The vehicle was towed to the contact's residence. An independent mechanic went to the contact's residence and diagnosed that the lower control arm rusted and detached…

Suspension · received Nov 1, 2021 · NHTSA complaint 11438861

In the parking lot where i work my car would not start. When moving the automatic transmission lever it did not catch on to anything. The car just rolled backwards and i had to immediately press on the brakes preventing an accident. My car had to be towed to the auto shop. Diagnosis: shifter cable…

Power Train · received Dec 13, 2020 · NHTSA complaint 11383222

Can't safely install a car seat because the safety belts do not properly retract. Therefore the car seat is not stable. The vehicle was stationary.

Seat Belts · received Mar 18, 2020 · NHTSA complaint 11318646

Other Chevrolet Cavalier years

← 2003 Cavalier · 2005 Cavalier →

See all Chevrolet Cavalier problems by year, every Chevrolet model, or the Chevrolet VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 Chevrolet Cavalier?

Owners most often report electrical system, vehicle speed control, power train problems. The top one, electrical system, accounts for 185 complaints.

Was there a recall on the 2004 Chevrolet Cavalier?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Chevrolet Cavalier a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Cavalier model years, the 2004 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.