2006 Chevrolet Cobalt Fuel/propulsion System Problems

Source: NHTSA · Updated Sep 18, 2025 · 255 complaints analyzed

Owners have filed 255 complaints with NHTSA about fuel/propulsion system problems on the 2006 Chevrolet Cobalt, 11% of all complaints for this model year. Half of the reports with a mileage happened before 99,433 miles. The words owners use most often: “fuel pump” (45% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Fuel pump: mentioned in 115 of 255 complaints (45%)
  • Gasoline delivery: mentioned in 28 of 255 complaints (11%)
  • Strong odor: mentioned in 20 of 255 complaints (8%)
  • Fumes emitted: mentioned in 13 of 255 complaints (5%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical fuel/propulsion system repair on the 2006 Chevrolet Cobalt at $870, and half of them between $840 and $1,050.

Based on 9 NHTSA complaints about this problem alone that state a repair bill or quote (2012–2017), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do fuel/propulsion system problems happen?

Based on 199 complaints that reported the odometer reading.

Under 10k miles2 · 1%
10k–25k miles4 · 2%
25k–50k miles10 · 5%
50k–75k miles39 · 20%
75k–100k miles46 · 23%
100k–150k miles71 · 36%
150k+ miles27 · 14%

How serious are the reports?

Of 255 complaints, 1 mention a crash, 3 a fire, 1 an injury.

Chevrolet Cobalt fuel/propulsion system complaints by model year

Peak: 2007, with 283 complaints
2000: 1200012005: 382005382006: 25520062552007: 28320072832008: 20220082022009: 22620092262010: 10120101012016: 120161

n = 1,107 complaints · Source: NHTSA

Model yearFuel/propulsion System complaintsShare of that yearMedian miles
2016 Cobalt1100%200,000
2010 Cobalt10118%104,000
2009 Cobalt22632%97,454
2008 Cobalt20224%103,000
2007 Cobalt28318%95,500
2006 Cobalt25511%99,433
2005 Cobalt382%109,000
2000 Cobalt1100%—

When owners reported it

Peak: 2012, with 86 complaints
2012: 862012862013: 192013192014: 252014252015: 352015352016: 262016262017: 202017202018: 112018112019: 5201952020: 112020112021: 102021102022: 2202222023: 3202332024: 1202412025: 120251

n = 255 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists fuel/propulsion system for the 2006 Chevrolet Cobalt. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The fuel tank has an evap leak that somehow breaks on top the tank so it leaks the gas vapors and could potentially start a fire but the part that breaks is a non serviceable part so it can’t be fixed without purchasing a whole new gas tank that isn’t cheap. My other concern is the infamous…

Received Jul 13, 2025 · NHTSA complaint 11673114

strong smell of fuel affraid to drive the igntion get stuck and locks so you cant turn the car on

Received Feb 22, 2024 · NHTSA complaint 11573304

The vehicle is leaking from the fuel tank

Received Jul 20, 2023 · NHTSA complaint 11533375
Chevrolet Cobalt
2005-2007 Chevrolet Cobalt photographed in USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all 2006 Chevrolet Cobalts have fuel/propulsion system problems?

No. NHTSA has 255 owner complaints about fuel/propulsion system for the 2006 Chevrolet Cobalt (11% of the 2,330 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2006 Chevrolet Cobalt fuel/propulsion system?

No recall currently lists fuel/propulsion system for this vehicle.

At what mileage do fuel/propulsion system problems start?

The median reported mileage is 99,433 miles: half of the reports with a mileage came before that.

How much does it cost to fix fuel/propulsion system problems on the 2006 Chevrolet Cobalt?

Owners report a typical cost of $870 (half paid between $840 and $1,050), from 9 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about fuel/propulsion system problems on the 2006 Chevrolet Cobalt?

The most frequent phrase is “fuel pump”, in 115 of 255 complaints, followed by “gasoline delivery” (28).

Other 2006 Chevrolet Cobalt problems

See all 2006 Chevrolet Cobalt problems or fuel/propulsion system problems across all Cobalt years.