Chevrolet Colorado Structure Problems

Source: NHTSA · Updated Oct 15, 2026 · 157 complaints analyzed

Owners have filed 157 complaints with NHTSA about structure problems on the Chevrolet Colorado across 20 model years. The 2004 model year has the most (61). The words owners use most often: “frame rusted” (5% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Frame rusted: mentioned in 8 of 157 complaints (5%)

At what mileage do structure problems happen?

Based on 113 complaints that reported the odometer reading.

Under 10k miles22 · 19%
10k–25k miles13 · 12%
25k–50k miles8 · 7%
50k–75k miles13 · 12%
75k–100k miles16 · 14%
100k–150k miles28 · 25%
150k+ miles13 · 12%

How serious are the reports?

Of 157 complaints, 8 mention a crash, 1 a fire, 4 an injury.

Chevrolet Colorado structure complaints by model year

Peak: 2004, with 61 complaints
2004: 612004612005: 19192006: 152006152007: 992008: 3200832009: 332010: 1201012011: 222012: 3201232015: 882016: 9201692017: 332018: 4201842019: 222021: 1202112022: 332023: 2202322024: 772025: 1202512026: 11

n = 157 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2026 Colorado16%11,798
2025 Colorado14%—
2024 Colorado76%10,000
2023 Colorado21%10
2022 Colorado35%—
2021 Colorado11%—
2019 Colorado21%1,008
2018 Colorado42%8,951
2017 Colorado31%19,500
2016 Colorado91%1,620
2015 Colorado82%483
2012 Colorado37%43,000
2011 Colorado25%62,426
2010 Colorado13%—
2009 Colorado34%46,000
2008 Colorado34%119,000
2007 Colorado96%63,625
2006 Colorado156%74,086
2005 Colorado195%79,500
2004 Colorado6117%115,220

When owners reported it

Peak: 2019, with 25 complaints
2004: 620042005: 42006: 620062007: 112008: 420082009: 42010: 220102013: 12014: 620142015: 102016: 620162017: 152018: 1220182019: 25252020: 1020202021: 62022: 620222023: 62024: 420242025: 62026: 72026

n = 157 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the Chevrolet Colorado. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2026 Chevrolet Colorado. The contact stated that the vehicle was taken to a body shop, where it was discovered that the vehicle had misaligned body panels and a frame that was improperly manufactured. The dealer was contacted. The manufacturer was contacted by phone and made…

Received Oct 2, 2026 · NHTSA complaint 11768534

THE FRAME HAS FAILED. THE REAR FRAME AREA HAS ROTTED BEHOND REPAIR. i ONLY FOUND OUT WHEN THE TRUCK WAS IN FOR INSPECTION. I HAD A REPAIR STATION LOOK AT THE RUSTED OUT SPOTS. THEY CAME BACK WITH PICTURES AND THE THEY SAY THE COST TO REPAIR IS WELL ABOVE THE VALUE OF THE TRUCK.

Received Sep 28, 2026 · NHTSA complaint 11767463

In July 2026, I received a message on my truck's dashboard to "Service Latch System". Neither of my passenger doors would lock. I brought it into the Hendrick Chevrolet Service center, and they told me the actuators on both passenger side doors failed. Even though the truck is only 2 years old…

Received Sep 25, 2026 · NHTSA complaint 11766855

Tried to order a part and was told no longer available.

Received Sep 24, 2026 · NHTSA complaint 11766814

The windshield cowl and trim pieces keel breaking. If I didn't keep an eye on them they would just end up flying off causing road debris or projectiles

Received Aug 31, 2026 · NHTSA complaint 11761035
Chevrolet Colorado
2024 Chevrolet Colorado ZR2 photographed in Hermitage, Pennsylvania. Finished in Nitro Yellow Metallic.. Representative photo; appearance varies by model year. Photo: MercurySable99, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all Chevrolet Colorados have structure problems?

No. NHTSA has 157 owner complaints about structure for the Chevrolet Colorado. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Chevrolet Colorado structure?

No recall currently lists structure for this vehicle.

What do owners say about structure problems on the Chevrolet Colorado?

The most frequent phrase is “frame rusted”, in 8 of 157 complaints.

Other Chevrolet Colorado problems

See all Chevrolet Colorado problems.