2004 Chevrolet Corvette Fuel System, Gasoline Problems

Source: NHTSA · Updated Aug 1, 2024 · 95 complaints analyzed

Owners have filed 95 complaints with NHTSA about fuel system, gasoline problems on the 2004 Chevrolet Corvette, 44% of all complaints for this model year. Half of the reports with a mileage happened before 33,500 miles. The words owners use most often: “fuel tank” (40% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Fuel tank: mentioned in 38 of 95 complaints (40%)
  • Crossover pipe: mentioned in 11 of 95 complaints (12%)
  • Gasoline smell: mentioned in 9 of 95 complaints (9%)
  • Gas leaking: mentioned in 7 of 95 complaints (7%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical fuel system, gasoline repair on the 2004 Chevrolet Corvette at $3,050, and half of them between $2,800 and $3,700.

Based on 15 NHTSA complaints about this problem alone that state a repair bill or quote (2009–2012), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do fuel system, gasoline problems happen?

Based on 86 complaints that reported the odometer reading.

Under 10k miles11 · 13%
10k–25k miles22 · 26%
25k–50k miles31 · 36%
50k–75k miles11 · 13%
75k–100k miles3 · 3%
100k–150k miles7 · 8%
150k+ miles1 · 1%

How serious are the reports?

None of the 95 complaints report a crash, fire or injury.

Chevrolet Corvette fuel system, gasoline complaints by model year

Peak: 2004, with 95 complaints
1995: 319951996: 31997: 719971998: 111999: 819992000: 82001: 1920012002: 92003: 220032004: 95952005: 420052006: 12007: 1520072008: 202009: 220092010: 52011: 120112012: 12013: 220132014: 32023: 120232025: 1

n = 221 complaints · Source: NHTSA

Model yearFuel System, Gasoline complaintsShare of that yearMedian miles
2025 Corvette19%—
2023 Corvette14%—
2014 Corvette35%13,000
2013 Corvette22%20,145
2012 Corvette12%36,000
2011 Corvette11%63,000
2010 Corvette56%55,000
2009 Corvette21%12,861
2008 Corvette204%58,069
2007 Corvette154%40,000
2006 Corvette10%—
2005 Corvette41%69,000
2004 Corvette9544%33,500
2003 Corvette22%27,859
2002 Corvette96%52,000
2001 Corvette199%47,000
2000 Corvette83%14,576
1999 Corvette83%40,200
1998 Corvette113%50,802
1997 Corvette75%41,106
1996 Corvette37%—
1995 Corvette39%103,000

When owners reported it

Peak: 2010, with 57 complaints
2004: 4200442006: 2200622007: 1200712008: 4200842009: 7200972010: 572010572011: 9201192012: 3201232013: 2201322014: 3201432021: 1202112022: 1202212023: 120231

n = 95 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists fuel system, gasoline for the 2004 Chevrolet Corvette. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2004 Chevrolet Corvette. The contact stated while driving approximately 35 MPH, the odor of gasoline was detected by the contact and his wife. The contact stated no warning light was illuminated. The contact stated that the odor of gasoline was strongest in the cabin after…

Received Aug 7, 2023 · NHTSA complaint 11536947

The contact owns a 2004 Chevrolet Corvette. The contact stated while driving at slow speeds and approaching a stop, an abnormal odor of fuel was detected. The contact noticed there was fuel leaking in the garage. The vehicle was taken to the local dealer where it was diagnosed that the fuel tank…

Received Aug 22, 2022 · NHTSA complaint 11480624

THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE CONTACT STATED WHILE DRIVING 35 MPH, THE CONTACT SMELLED AN ABNORMAL FUEL ODOR COMING FROM THE ENGINE COMPARTMENT. THERE WAS NO WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TOWED TO THE LOCAL DEALER TO BE DIAGNOSED. THE CONTACT WAS INFORMED THAT THE…

Received May 18, 2021 · NHTSA complaint 11417590
Chevrolet Corvette
Twin Cities Auto Show Minneapolis Convention Center Minneapolis, Minnesota April 2023 **************************************************************************. Representative photo; appearance varies by model year. Photo: Greg Gjerdingen from Willmar, USA, CC BY 2.0, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Chevrolet Corvettes have fuel system, gasoline problems?

No. NHTSA has 95 owner complaints about fuel system, gasoline for the 2004 Chevrolet Corvette (44% of the 217 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Chevrolet Corvette fuel system, gasoline?

No recall currently lists fuel system, gasoline for this vehicle.

At what mileage do fuel system, gasoline problems start?

The median reported mileage is 33,500 miles: half of the reports with a mileage came before that.

How much does it cost to fix fuel system, gasoline problems on the 2004 Chevrolet Corvette?

Owners report a typical cost of $3,050 (half paid between $2,800 and $3,700), from 15 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about fuel system, gasoline problems on the 2004 Chevrolet Corvette?

The most frequent phrase is “fuel tank”, in 38 of 95 complaints, followed by “crossover pipe” (11).

Other 2004 Chevrolet Corvette problems

See all 2004 Chevrolet Corvette problems or fuel system, gasoline problems across all Corvette years.