2004 Chevrolet Express 1500 Problems, Complaints & Recalls

Source: NHTSA · Updated Jan 20, 2019 · 12 owner complaints analyzed

Compared with other Express 1500 years
Far more complaints than other years 2nd of 16 for complaints
Safety recalls
None on file
NHTSA crash rating
Not rated

Owners have filed 12 complaints with NHTSA about the 2004 Chevrolet Express 1500. That ranks 2nd out of 16 Express 1500 model years for complaints. The most reported problem area is fuel/propulsion system (3 complaints, 25%), typically at around 114,000 miles. Complaints mention 1 crash, 1 fire, 1 injury. There are no safety recalls on file for this model year.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2004 Chevrolet Express 1500 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Fuel/propulsion System3 · ~114,000 mi
Service Brakes, Hydraulic3 · ~21,719 mi
Air Bags2 · ~170,524 mi
Visibility2 · ~120,000 mi
Electrical System1 · ~166,000 mi
Engine1 · ~250,000 mi
Engine and Engine Cooling1 · ~21,719 mi
Structure1 · ~250,000 mi
Tires1
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Fuel/propulsion System325%114,000——
Service Brakes, Hydraulic325%21,719——
Air Bags217%170,524——
Visibility217%120,000——
Electrical System18%166,000——
Engine18%250,000——
Engine and Engine Cooling18%21,719——
Structure18%250,000——
Tires18%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2006, with 2 complaints
2006: 2200622007: 1200712008: 1200812009: 2200922010: 1201012011: 1201112012: 1201212015: 1201512016: 1201612019: 120191

n = 12 complaints · Source: NHTSA

2004 Chevrolet Express 1500 recalls (0)

No safety recalls are on file for the 2004 Chevrolet Express 1500.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

MY 2004 CUTAWAY CHEVY SOLD AS A 2005 FOUR WINDS HAS THE EXACT PROBLEM FOR THIS RECALL. RECALL NUMBER 12V388000 RECALL DATE 08/08/2012 COMPONENT FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP SUMMARY GENERAL MOTORS (GM) IS RECALLING CERTAIN MODEL YEAR 2003-2004 CHEVROLET EXPRESS AND…

Fuel/propulsion System · received Jan 20, 2019 · NHTSA complaint 11171110

The fuel filler tube leaks fuel, is corroded. And also the rear fuel tank strap, at the top of the chassis is also corroded, and the fuel tank is hanging down, causing a risk and fire hazzard as it is very close to the driveshaft.

Fuel/propulsion System · received Jan 31, 2016 · NHTSA complaint 10823319

I was traveling east thro an intersection when a truck on the my right rammed me in the front right side of my car.i felt the car spin and the truck ended up in my right rear bumper and when i came to a stop both airbags deployed and i was injured and the airbags exploded and i have eye damage to…

Air Bags · received May 29, 2015 · NHTSA complaint 10722109

Tl* the contact owns a 2004 chevrolet express. The contact stated that after refueling, fuel spew back out of the filler neck. The manufacturer was made aware of the failure who did not offer any assistance since the vehicle was not included in nhtsa campaign id number: 12v388000 (fuel system…

Fuel/propulsion System · received Aug 22, 2012 · NHTSA complaint 10471862

We purchased a complete set of general grabber hts 235/75r16 for our chevy express van at dunn tire on 11/15/08. They were supposed to have a 60k warranty. We went in for the required rotations and noted that the tread didn't seem to be wearing well. At the 20k mile rotation in january of 2011…

Tires · received May 17, 2011 · NHTSA complaint 10401305

Other Chevrolet Express 1500 years

← 2003 Express 1500 · 2005 Express 1500 →

See all Chevrolet Express 1500 problems by year, every Chevrolet model, or the Chevrolet VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 Chevrolet Express 1500?

Owners most often report fuel/propulsion system, service brakes, hydraulic, air bags problems. The top one, fuel/propulsion system, accounts for 3 complaints.

Was there a recall on the 2004 Chevrolet Express 1500?

No safety recalls are on file for this model year.

Was the 2004 Chevrolet Express 1500 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Express 1500 model years, the 2004 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.