2005 Chevrolet Express 2500 Problems, Complaints & Recalls

Source: NHTSA · Updated Jul 14, 2015 · 9 owner complaints analyzed

Compared with other Express 2500 years
Not enough data 3rd of 14 for complaints
Safety recalls
None on file
NHTSA crash rating
Not rated

Owners have filed 9 complaints with NHTSA about the 2005 Chevrolet Express 2500. That ranks 3rd out of 14 Express 2500 model years for complaints. The most reported problem area is structure (3 complaints, 33%), typically at around 77,374 miles. Complaints mention 2 crashes, 1 fire, 1 injury. There are no safety recalls on file for this model year.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2005 Chevrolet Express 2500 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Structure3 · ~77,374 mi
Tires2 · ~45,700 mi
Air Bags1
Equipment Adaptive/mobility1 · ~26,000 mi
Exterior Lighting1 · ~105,000 mi
Latches/locks/linkages1 · ~100,000 mi
Power Train1 · ~45,000 mi
Seat Belts1
Suspension1 · ~45,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Structure333%77,374——
Tires222%45,700——
Air Bags111%———
Equipment Adaptive/mobility111%26,000——
Exterior Lighting111%105,000——
Latches/locks/linkages111%100,000——
Power Train111%45,000——
Seat Belts111%———
Suspension111%45,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2010, with 3 complaints
2004: 1200412008: 2200822010: 3201032013: 2201322015: 120151

n = 9 complaints · Source: NHTSA

2005 Chevrolet Express 2500 recalls (0)

No safety recalls are on file for the 2005 Chevrolet Express 2500.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Catastrophic sidewall failure in tire while traveling in traffic at 50mph. Driver side rear tire completely failed and upon removal- noticed sidewall split. Upon immediate inspection of passenger rear tire, noticed same split in sidewall of tire, with failure impending. 55.000 miletires have 31000…

Tires · received Jul 14, 2015 · NHTSA complaint 10733922

Vehicle was taken in for inspection and failed due to the transmission cross member rusting out. It is 7 years old but has low mileage. I do not feel that failure of the frame should happen i was told that this failure due to rust is common on these vans and they make a replacement cross member…

Structure · received Sep 5, 2013 · NHTSA complaint 10542111

Passenger side double door hinges got so tight that they snapped the hinge. No lube would loosen prior to breaking. This week the right door exact same thing. Hinge snapped. The original hinges are defective and are unable to be lubed. They know they have a problem because the new ones are made…

Structure · received Jul 26, 2013 · NHTSA complaint 10532018

Last year passenger side double door left side hinges got so tight that they snapped the hinge. No lube would loosen prior to breaking. This week the right door exact same thing. Hinge snapped. Replaced this one costing me $800. Last year was probably the same cost for the left. The original hinges…

Structure · received Nov 18, 2010 · NHTSA complaint 10366777

Tl* the contact owns a 2005 chevrolet express 2500 van. The contact stated that the passengers side clam shell door hinges were defective and were difficult to open. Intermittently, the door would become stuck. The dealer was contacted and advised although there was a recall for the failure, the…

Equipment Adaptive/mobility · received Jun 3, 2010 · NHTSA complaint 10334439

Other Chevrolet Express 2500 years

← 2004 Express 2500 · 2006 Express 2500 →

See all Chevrolet Express 2500 problems by year, every Chevrolet model, or the Chevrolet VIN decoder.

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Frequently asked questions

What are the most common problems with the 2005 Chevrolet Express 2500?

Owners most often report structure, tires, air bags problems. The top one, structure, accounts for 3 complaints.

Was there a recall on the 2005 Chevrolet Express 2500?

No safety recalls are on file for this model year.

Was the 2005 Chevrolet Express 2500 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Express 2500 model years, the 2005 has too little data to compare. Always get a pre-purchase inspection and check the VIN for open recalls.