2002 Chevrolet Express Problems, Complaints & Recalls
- Compared with other Express years
- Far more complaints than other years 4th of 31 for complaints
- Safety recalls
- None on file
- NHTSA crash rating
- Not rated
Owners have filed 55 complaints with NHTSA about the 2002 Chevrolet Express. That ranks 4th out of 31 Express model years for complaints. The most reported problem area is service brakes, hydraulic (10 complaints, 18%), typically at around 41,000 miles. Complaints mention 3 fires. There are no safety recalls on file for this model year. NHTSA has opened 1 defect investigation involving it.
- 55owner complaints
- 0safety recalls
- 1NHTSA investigations
- 0complaints mentioning a crash
Complaints are unverified owner reports and are not adjusted for sales volume.
Most common 2002 Chevrolet Express problems
Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.
| Problem area | Complaints | Share | Median miles | Owners mention most | Typical repair cost |
|---|---|---|---|---|---|
| Service Brakes, Hydraulic | 10 | 18% | 41,000 | — | — |
| Electrical System | 8 | 15% | 15,085 | — | — |
| Engine and Engine Cooling | 8 | 15% | 19,752 | — | — |
| Structure | 8 | 15% | 48,410 | — | — |
| Power Train | 7 | 13% | 40,750 | — | — |
| Tires | 7 | 13% | 20,000 | — | — |
| Exterior Lighting | 5 | 9% | 40,750 | — | — |
| Fuel System, Gasoline | 5 | 9% | 41,984 | — | — |
| Steering | 4 | 7% | 30,000 | — | — |
| Suspension | 4 | 7% | 34,500 | — | — |
| Unknown or Other | 2 | 4% | 127,500 | — | — |
| Visibility | 2 | 4% | 32,000 | — | — |
| Air Bags | 1 | 2% | 34,000 | — | — |
| Vehicle Speed Control | 1 | 2% | — | — | — |
| Visibility/wiper | 1 | 2% | 130,000 | — | — |
One complaint can list several problem areas, so shares can add up to more than 100%.
Complaints by year received
2002 Chevrolet Express recalls (0)
No safety recalls are on file for the 2002 Chevrolet Express.
To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.
NHTSA defect investigations
- Hydraulic pump failres (EA04012) — opened Apr 30, 2004, closed Feb 28, 2005, led to recall 05V005000.
Recent owner reports
Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.
The contact owns a 2002 Chevrolet Express. The contact stated while driving 65 MPH, she heard an abnormal loud banging sound coming from the rear end of the vehicle. The contact stated that the passengerâs side rear axle detached from the vehicle, causing the tire to detach and roll away. The…
The side hinges seize up and break. It throws the door alignment off and i am no longer able to completely close the front side door and it keeps the passenger door from opening also. This is a continueing problem chevrolet has with their express vans. It is a design problem and also cheap…
When i came outside the glass was broken and had been thrown to the outside of the vehicle. The vehicle had been driven the day before and was fine. It was parked in the shade and away from anything which could have hit it. It was locked and not touched in any way. The broken fragments were on the…
Passlock security system constantly won't allow van to start. Chevrolet says to have the system "relearn the key" by waiting for 10 min then trying to start the vehicle. It sometimes takes 3-4 tries of doing this before it starts.
2002 chevy 2500 express van. Failure of power booster, lost both brake power as well as steering power. Almost impossible to control car. Replaced once, failed again 6 months later. Replaced again. Failed again this year. I am now on my forth power booster, failure is very dangerous as you lose…
Other Chevrolet Express years
← 2001 Express · 2003 Express →
| Year | Complaints | Recalls |
|---|---|---|
| 2026 Express | 0 | 3 |
| 2025 Express | 0 | 4 |
| 2024 Express | 1 | 0 |
| 2023 Express | 2 | 1 |
| 2021 Express | 13 | 2 |
| 2020 Express | 17 | 1 |
| 2019 Express | 8 | 4 |
| 2018 Express | 11 | 6 |
| 2017 Express | 21 | 6 |
| 2016 Express | 15 | 6 |
| 2015 Express | 8 | 3 |
| 2014 Express | 14 | 7 |
| 2013 Express | 22 | 8 |
| 2012 Express | 13 | 6 |
| 2011 Express | 12 | 5 |
| 2010 Express | 15 | 5 |
| 2009 Express | 10 | 7 |
| 2008 Express | 14 | 10 |
| 2007 Express | 17 | 4 |
| 2006 Express | 12 | 16 |
| 2005 Express | 23 | 8 |
| 2004 Express | 21 | 6 |
| 2003 Express | 59 | 10 |
| 2002 | 55 | 0 |
| 2001 Express | 45 | 2 |
| 2000 Express | 84 | 1 |
| 1999 Express | 68 | 1 |
| 1998 Express | 23 | 1 |
| 1997 Express | 29 | 1 |
| 1996 Express | 15 | 2 |
| 1995 Express | 1 | 0 |
See all Chevrolet Express problems by year, every Chevrolet model, or the Chevrolet VIN decoder.
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Frequently asked questions
What are the most common problems with the 2002 Chevrolet Express?
Owners most often report service brakes, hydraulic, electrical system, engine and engine cooling problems. The top one, service brakes, hydraulic, accounts for 10 complaints.
Was there a recall on the 2002 Chevrolet Express?
No safety recalls are on file for this model year.
Was the 2002 Chevrolet Express a good year?
Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Express model years, the 2002 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.