2004 Chevrolet W3500 Problems, Complaints & Recalls
- Compared with other W3500 years
- Not enough data 1st of 10 for complaints
- Safety recalls
- 1 recall: check your VIN
- NHTSA crash rating
- Not rated
Owners have filed 4 complaints with NHTSA about the 2004 Chevrolet W3500. That is the most of any W3500 model year in the database (10 years). The most reported problem area is engine and engine cooling (2 complaints, 50%), typically at around 107,500 miles. There is 1 safety recall covering this model year.
- 4owner complaints
- 1safety recalls
- 0NHTSA investigations
- 0complaints mentioning a crash
Complaints are unverified owner reports and are not adjusted for sales volume.
Most common 2004 Chevrolet W3500 problems
Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.
| Problem area | Complaints | Share | Median miles | Owners mention most | Typical repair cost |
|---|---|---|---|---|---|
| Engine and Engine Cooling | 2 | 50% | 107,500 | — | — |
| Electrical System | 1 | 25% | — | — | — |
| Fuel System, Gasoline | 1 | 25% | — | — | — |
| Service Brakes, Hydraulic | 1 | 25% | 215,900 | — | — |
| Structure | 1 | 25% | 63,000 | — | — |
| Suspension | 1 | 25% | 215,900 | — | — |
One complaint can list several problem areas, so shares can add up to more than 100%.
Complaints by year received
2004 Chevrolet W3500 recalls (1)
Tap a recall to see the problem, the risk and the fix.
Fuel system, diesel:storage:tank assembly
Problem: On certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. Fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.
Risk: Overflow fuel may result in high amount of diesel fuel leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.
Fix: Dealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. The recall began on october 27, 2005. Owners may contact isuzu at 1-800-255-6727.
To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.
Recent owner reports
Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.
The bolts attaching the exhaust manifold to the engine are broken off causing exhaust leaks both side motor. The cab of this vehicle sits over the motor so you can smell raw exhaust inside the vehicle.. There are several complaints posted online and youtube about this problem. I have a friend that…
Tl*the contact owns a 2004 chevrolet c3500 truck. The contact stated that the exhaust system is leaking. Fumes emitted throughout the cabin when the engine was in operation. The contact was in the process of performing a diagnostic test to determine the cause of failure. The failure mileage was…
Vehicle was towing a trailer. When the left rear shock mount broke off the axle. The brake line is bolted to the shock mount. When the mount broke, it took out the brake line, watch resulted in the lose of brakes. After having a welder look at the bracket we came to the conclusion that the welds…
While driving 65 mph vehicle stalled. Vehicle was towed to the dealer for inspection, and mechanic determined that fuel pump, computer sensor, and fuel line needed to be replaced ,and replaced them. However, the problem recurred. *ak
Other Chevrolet W3500 years
| Year | Complaints | Recalls |
|---|---|---|
| 2009 W3500 | 0 | 2 |
| 2008 W3500 | 0 | 3 |
| 2007 W3500 | 2 | 3 |
| 2006 W3500 | 2 | 3 |
| 2005 W3500 | 2 | 0 |
| 2004 | 4 | 1 |
| 2003 W3500 | 4 | 1 |
| 2001 W3500 | 2 | 0 |
| 2000 W3500 | 0 | 0 |
| 1998 W3500 | 1 | 1 |
See all Chevrolet W3500 problems by year, every Chevrolet model, or the Chevrolet VIN decoder.
Similar Chevrolet models
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Frequently asked questions
What are the most common problems with the 2004 Chevrolet W3500?
Owners most often report engine and engine cooling, electrical system, fuel system, gasoline problems. The top one, engine and engine cooling, accounts for 2 complaints.
Was there a recall on the 2004 Chevrolet W3500?
Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.
Was the 2004 Chevrolet W3500 a good year?
Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other W3500 model years, the 2004 has too little data to compare. Always get a pre-purchase inspection and check the VIN for open recalls.