2006 Chevrolet W4500 Problems, Complaints & Recalls

Source: NHTSA · Updated Oct 26, 2015 · 1 owner complaints analyzed

Compared with other W4500 years
Not enough data 3rd of 10 for complaints
NHTSA crash rating
Not rated

Owners have filed 1 complaint with NHTSA about the 2006 Chevrolet W4500. That ranks 3rd out of 10 W4500 model years for complaints. The most reported problem area is engine and engine cooling (1 complaints, 100%), typically at around 37,700 miles. There are 3 safety recalls covering this model year. NHTSA has opened 1 defect investigation involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2006 Chevrolet W4500 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Engine and Engine Cooling1 · ~37,700 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Engine and Engine Cooling1100%37,700——

One complaint can list several problem areas, so shares can add up to more than 100%.

2006 Chevrolet W4500 recalls (3)

Tap a recall to see the problem, the risk and the fix.

Fuel system, gasoline:storage:tank assemblyOct 26, 2015 · NHTSA campaign 15V704000 · 13,671 vehicles

Problem: Isuzu Manufacturing Services of America (Isuzu) is recalling certain model year 2006-2008 Isuzu NPR and NPR-HD and Chevrolet W3500 and W4500 trucks manufactured March 16, 2005, to August 13, 2008 and 2006-2008 GMC W3500 and W4500 trucks manufactured July 18, 2005, to August 13, 2008. The affected vehicles have a fuel tank that may corrode and leak fuel.

Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.

Fix: Isuzu will notify owners, and dealers will replace the fuel tank, free of charge. Isuzu issued an interim notification to owners on December 18, 2015. The recall began on April 8, 2016. Owners may contact Isuzu customer service at 1-866-441-9638.

Engine and engine coolingDec 15, 2010 · NHTSA campaign 10V636000 · 2,992 vehicles

Problem: Isuzu is recalling certain model year 2006-2007 isuzu npr, nqr, nrr, gmc w3500, w4500, w5500, and chevrolet w3500, w4500, and w5500 vehicles. The oil pipe bolts were not tightened properly during the vehicle production process. If not adequately tightened, the bolt may loosen after prolonged vehicle operation, which can result in oil seepage or leakage from the packing seals. In general, as oil is lost, the oil warning lamp will illuminate, and there may be abnormal engine noise and loss of oil can cause engine seizure.

Risk: If the engine seizes while the vehicle is being driven, the vehicle may experience sudden deceleration leading to an increased risk of a crash.

Fix: Dealers will replace the packing seals with new ones and the bolt will be tightened with a specified torque. This service will be performed free of charge. The safety recall began on january 28, 2011. Owners may contact isuzu at 1-800-255-6727.

Fuel system, dieselJun 5, 2008 · NHTSA campaign 08V251000 · 16,859 vehicles

Problem: Isuzu is recalling 16,859 my 2006-2007 isuzu npr, nqr, nrr, gmc w3500, w4500, w5500 and chevrolet w3500, w4500, w5500 trucks equipped with diesel engines. Diesel fuel may seep or leak from the fuel pipe at the upper or lower fuel port on the diesel fuel supply pump.

Risk: Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will inspect the vehicles and if no seepage or leakage is detected, the fuel pipe fittings will be tightened. If seepage or leakage is detected, the fuel supply pump will be replaced with a new one. The recall will begin on june 30, 2008. Owners may contact isuzu at 1-800-255-6727, gmc at 1-866-996-9463, or chevrolet at 1-800-630-2438..

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Engine Cooling Fan Fracture (PE10049) — opened Dec 7, 2010, closed Feb 17, 2012.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Chevy w4500 continues to stall/stop in the middle of the road. The dealer continues to charge me to replace the fuel filter. The problem continues to get worst with regards to the frequency of these sudden stops. It is extremely dangerous to me and the general public. *tr

Engine and Engine Cooling · received Nov 26, 2007 · NHTSA complaint 10209973

Other Chevrolet W4500 years

← 2005 W4500 · 2007 W4500 →

See all Chevrolet W4500 problems by year, every Chevrolet model, or the Chevrolet VIN decoder.

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Frequently asked questions

What are the most common problems with the 2006 Chevrolet W4500?

Owners most often report engine and engine cooling problems. The top one, engine and engine cooling, accounts for 1 complaint.

Was there a recall on the 2006 Chevrolet W4500?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2006 Chevrolet W4500 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other W4500 model years, the 2006 has too little data to compare. Always get a pre-purchase inspection and check the VIN for open recalls.