2002 Ford E-150 Problems, Complaints & Recalls

Source: NHTSA · Updated Jun 23, 2024 · 28 owner complaints analyzed

Compared with other E-150 years
More complaints than other years 9th of 24 for complaints
NHTSA crash rating
Not rated

Owners have filed 28 complaints with NHTSA about the 2002 Ford E-150. That ranks 9th out of 24 E-150 model years for complaints. The most reported problem area is electrical system (3 complaints, 11%), typically at around 47,000 miles. Complaints mention 1 crash, 3 fires, 1 injury. There are 3 safety recalls covering this model year. NHTSA has opened 1 defect investigation involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2002 Ford E-150 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System3 · ~47,000 mi
Fuel System, Gasoline3 · ~122,500 mi
Power Train3 · ~16,000 mi
Steering3 · ~133,000 mi
Vehicle Speed Control3 · ~49,000 mi
Engine and Engine Cooling2 · ~89,821 mi
Service Brakes2 · ~228,000 mi
Service Brakes, Air2 · ~34,000 mi
Service Brakes, Hydraulic2 · ~25,200 mi
Suspension2 · ~128,500 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System311%47,000——
Fuel System, Gasoline311%122,500——
Power Train311%16,000——
Steering311%133,000——
Vehicle Speed Control311%49,000——
Engine and Engine Cooling27%89,821——
Service Brakes27%228,000——
Service Brakes, Air27%34,000——
Service Brakes, Hydraulic27%25,200——
Suspension27%128,500——
Tires27%74,122——
Wheels27%181,500——
Air Bags14%12,000——
Engine14%365,489——
Equipment14%130,000——
Structure14%86,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2010, with 5 complaints
2003: 4200342004: 4200442005: 2200522007: 1200712008: 2200822009: 1200912010: 5201052011: 2201122012: 2201222016: 1201612018: 1201812020: 1202012024: 220242

n = 28 complaints · Source: NHTSA

2002 Ford E-150 recalls (3)

Tap a recall to see the problem, the risk and the fix.

Vehicle speed controlOct 13, 2009 · NHTSA campaign 09V399000 · 4,500,000 vehicles

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the abs control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Vehicle speed control:cruise controlFeb 4, 2008 · NHTSA campaign 08V051000 · 225,000 vehicles

Problem: Ford is recalling 225,000 my 1992-2003 econoline, my 1993-1995 taurus sho, my 1992-1998 crown victoria, my 1993 bronco, f-series, my 1995-1997 f-series super duty stripped chassis, my 1992-1998 mercury grand marquis, and my 1992-1995 lincoln town car vehicles. The affected vehicles were previously repaired using a wiring harness that is not compatible with the vehicle circuit polarity.

Risk: As a result, the fuse is located in the output circuit rather than in the intended input power feed circuit, and may not offer the intended protection in the event of an electrical short to ground.

Fix: Dealers will install a new wiring harness, or replace the mating electrical component. The recall began on february 18, 2008. Owners may contact ford at 1-800-392-3673.

Vehicle speed controlAug 3, 2007 · NHTSA campaign 07V336000 · 3,600,000 vehicles

Problem: On certain pickup trucks, passenger vehicles, sport utility vehicles, and motor homes chassis, the speed control deactivation switch may, under certain conditions, leak internally and then overheat, smoke, or burn.

Risk: This could result in an underhood fire.

Fix: Dealers will install a fused wiring harness. Owners of the passenger cars included in this campaign will be instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected as an interim repair. As soon as repair parts are available (expected october 2007), owners will be instructed to return to the dealers for installation of a fused wiring harness. The recall began on august 13, 2007, and mailing completed by september 19, 2007. Owners may contact ford at 1-888-222-2751.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Spark plug ejection from cylinder head (DP05005) — opened Sep 22, 2005, closed Jan 4, 2006.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

My power steering and brakes went out as I was driving. I was making a turn in town, and I almost collided with another car at the intersection. I pushed the brakes as hard as I could, but it didn't slow down, the car just eventually rolled to a stop on its own. The exact cause is unknown, but it…

Service Brakes · received Jun 23, 2024 · NHTSA complaint 11595957

The contact owns a 2002 Ford E-150. The contact stated while driving at approximately 75 MPH, he smelled a burning odor in the passenger cabin. The contact stated that he turned the A/C on to help clear the cabin. The contact stated that he noticed smoke was being emitted from the driver's side…

Wheels · received Mar 7, 2024 · NHTSA complaint 11575938

In a parking lot, i went to turn left, heard a loud clunk and the van just went straight. Lost all steering control. Luckily this happened in a parking lot and not on the road at higher speed. If this had occurred at speed, i would have hit oncoming traffic , or gone off the road into who knows…

Steering · received Dec 28, 2020 · NHTSA complaint 11385180

Tl* the contact owns a 2002 ford e-150. The contact stated that the frame experienced severe corrosion. As a result, the vehicle lost steering ability because the bolts connected to the gear box, which were all connected to the frame, detached from the vehicle. The contact was able to safely…

Steering · received Aug 1, 2018 · NHTSA complaint 11115083

Spark plug blew out of engine block. I was going in reverse when this happened.

Engine · received Oct 25, 2016 · NHTSA complaint 10918802

Other Ford E-150 years

← 2001 E-150 · 2003 E-150 →

See all Ford E-150 problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 2002 Ford E-150?

Owners most often report electrical system, fuel system, gasoline, power train problems. The top one, electrical system, accounts for 3 complaints.

Was there a recall on the 2002 Ford E-150?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2002 Ford E-150 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other E-150 model years, the 2002 has more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.