2003 Ford E550 Problems, Complaints & Recalls

Source: NHTSA · Updated Jan 26, 2015 · 66 owner complaints analyzed

Compared with other E550 years
Far more complaints than other years 1st of 12 for complaints
NHTSA crash rating
Not rated

Owners have filed 66 complaints with NHTSA about the 2003 Ford E550. That is the most of any E550 model year in the database (12 years). The most reported problem area is engine and engine cooling (20 complaints, 30%), typically at around 26,650 miles. Complaints mention 7 crashes, 3 fires, 10 injuries. There are 4 safety recalls covering this model year.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2003 Ford E550 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Engine and Engine Cooling20 · ~26,650 mi
Power Train9 · ~23,000 mi
Tires9 · ~47,500 mi
Electrical System8 · ~39,250 mi
Air Bags6 · ~47,500 mi
Visibility5 · ~200 mi
Fuel System, Diesel4 · ~8,204 mi
Fuel System, Other3 · ~851 mi
Service Brakes, Hydraulic3 · ~44,250 mi
Seat Belts2 · ~23,505 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Engine and Engine Cooling2030%26,650——
Power Train914%23,000——
Tires914%47,500——
Electrical System812%39,250——
Air Bags69%47,500——
Visibility58%200——
Fuel System, Diesel46%8,204——
Fuel System, Other35%851——
Service Brakes, Hydraulic35%44,250——
Seat Belts23%23,505——
Steering23%13,673——
Suspension23%2,000——
Exterior Lighting12%———
Fuel System, Gasoline12%2,500——
Structure12%———
Vehicle Speed Control12%———
Wheels12%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2005, with 18 complaints
2003: 142003142004: 142004142005: 182005182006: 112006112007: 8200782015: 120151

n = 66 complaints · Source: NHTSA

2003 Ford E550 recalls (4)

Tap a recall to see the problem, the risk and the fix.

Vehicle speed controlOct 13, 2009 · NHTSA campaign 09V399000 · 4,500,000 vehicles

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the abs control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Vehicle speed controlMar 6, 2007 · NHTSA campaign 07V078000 · 155,584 vehicles

Problem: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.

Risk: Overheating could result in smoke, burn, or an underhood fire.

Fix: Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on march 12, 2007. Owners may contact ford at 1-800-392-3673. (note: also see recalls 05v017, 05v388, and 06v286)

Electrical system:wiringSep 13, 2004 · NHTSA campaign 04V444000 · 214,849 vehicles

Problem: On certain vans, a diode in the anti-lock braking system (abs) module may experience an electrical short.

Risk: The electrical short may cause an abs malfunction that would illuminate the abs warning light, or the module may overheat resulting in a burning odor, smoke, and/or fire. This condition may occur while the vehicle is being driven or unattended.

Fix: Dealers will install a new fuse in the abs circuit and install a heat shield over the abs module. The recall began on october 15, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (for a one time replacement) of the abs module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

Engine and engine coolingSep 13, 2004 · NHTSA campaign 04V445000 · 253,076 vehicles

Problem: On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.

Risk: These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.

Fix: Dealers will inspect and replace the air filter element. The recall began september 27, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (for a one time replacement) of the abs module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Tl*the contact owns a 2003 ford e-550. The contact stated that while driving at approximately 35 mph, the vehicle stalled without warning. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure and stated that the vin was not included in nhtsa campaign number…

Electrical System · received Jan 26, 2015 · NHTSA complaint 10678829

In reference to our 2003 ford f-550 diesel dump truck. The first documented occurrence the problem of loss of power while on the road and running was back in 2005. The problem was finally properly diagnosed on 9/13/07 by mccafferty ford. The problem was that the lining of the fuel tank was flaking…

Fuel System, Diesel · received Sep 25, 2007 · NHTSA complaint 10204079

In the third week of june 2007 my wife moved my truck from the parking spot in the driveway, braked twice with no problem. On third brake depression, pedal went to the floorboard. Truck impacted our 2004 ford explorer in the driveway, damage to both vehicles approximately $3000 total. Afterwards…

Service Brakes, Hydraulic · received Aug 20, 2007 · NHTSA complaint 10200215

While driving truck engines would shut off and then restart. This happened a couple of time on a narrow mountain road causing me to lose steering for a second or two, very scary. Problem fixed after i replaced the cps on my own. *tr

Engine and Engine Cooling · received Jun 5, 2007 · NHTSA complaint 10192509

Transmission problems, ford f-250 power stroke diesel, will not go into reverse will not change gears correctly. *tr

Power Train · received May 4, 2007 · NHTSA complaint 10189767

Other Ford E550 years

← 2002 E550 · 2004 E550 →

See all Ford E550 problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 2003 Ford E550?

Owners most often report engine and engine cooling, power train, tires problems. The top one, engine and engine cooling, accounts for 20 complaints.

Was there a recall on the 2003 Ford E550?

Yes, 4 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2003 Ford E550 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other E550 model years, the 2003 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.