Ford Explorer Sport Structure Problems

Source: NHTSA · Updated Jul 24, 2025 · 110 complaints analyzed

Owners have filed 110 complaints with NHTSA about structure problems on the Ford Explorer Sport across 8 model years. The 2001 model year has the most (30). The words owners use most often: “lift gate” (12% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Lift gate: mentioned in 13 of 110 complaints (12%)
  • Rear liftgate: mentioned in 10 of 110 complaints (9%)
  • Hinge attachments: mentioned in 8 of 110 complaints (7%)
  • Body mounts: mentioned in 8 of 110 complaints (7%)

At what mileage do structure problems happen?

Based on 82 complaints that reported the odometer reading.

Under 10k miles1 · 1%
10k–25k miles4 · 5%
25k–50k miles10 · 12%
50k–75k miles24 · 29%
75k–100k miles17 · 21%
100k–150k miles19 · 23%
150k+ miles7 · 9%

How serious are the reports?

Of 110 complaints, 6 mention a crash, 2 a fire, 13 an injury.

Ford Explorer Sport structure complaints by model year

Peak: 2001, with 30 complaints
1998: 5199851999: 7199972000: 2200022001: 302001302002: 282002282003: 252003252004: 112004112005: 220052

n = 110 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2005 Explorer Sport240%73,204
2004 Explorer Sport1161%50,500
2003 Explorer Sport2538%104,500
2002 Explorer Sport2821%83,246
2001 Explorer Sport3016%70,000
2000 Explorer Sport23%—
1999 Explorer Sport78%59,500
1998 Explorer Sport54%68,000

When owners reported it

Peak: 2013, with 13 complaints
2000: 1200012001: 112002: 3200232003: 662004: 7200472005: 552006: 4200642007: 442008: 8200882009: 442010: 112010112011: 11112012: 102012102013: 13132014: 122014122015: 332016: 2201622017: 442018: 120181

n = 110 complaints · Source: NHTSA

Related recalls (1)

Structure:body:hood:hinge and attachmentsNov 28, 2000 · NHTSA campaign 00V394000 · 137,700 vehicles

Model years: 2000, 2001

Problem: Vehicle description: sport utility vehicles with steel hoods and certain pickup trucks equipped with sheet molding compound hoods. A wire formed hood striker could be susceptible to fatigue fractures. If the hood striker fractures, the hood could fly open while the vehicle is being driven.

Risk: A hood fly-up while the vehicle is being operated could result in reduced driver visibility.

Fix: Dealers will replace the hood striker.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Body mounts deteriorated crumpled.body down on frame causing irregular ride control

Received Oct 28, 2018 · NHTSA complaint 11143472

Rear window exploded overnight while parked in driveway. We live in southern ca and it was a rare cold night with lows in the 30's. Security camera's verified no one or no object damaged the window. It just exploded while parked the glass was strewn across a 3 car driveway.

Received Mar 31, 2017 · NHTSA complaint 10969663

Body mounts have deteriorated , mechanics i have had look at this said , should never happen , is unsafe and they see it all the time on this year and model also have learned that this problem cause windshield to crack when i applied hard breaking.

Received Mar 7, 2017 · NHTSA complaint 10959161

Ford explorer cracked read panel

Received Feb 8, 2017 · NHTSA complaint 10950363

Tl* the contact owns a 2003 ford explorer sport. While driving 50 mph, a loud noise was heard when the sun roof exploded without warning. There were no injuries. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately…

Received Jan 19, 2017 · NHTSA complaint 10946504

Frequently asked questions

Do all Ford Explorer Sports have structure problems?

No. NHTSA has 110 owner complaints about structure for the Ford Explorer Sport. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Ford Explorer Sport structure?

Yes: 1 safety recall list structure. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

What do owners say about structure problems on the Ford Explorer Sport?

The most frequent phrase is “lift gate”, in 13 of 110 complaints, followed by “rear liftgate” (10).

See all Ford Explorer Sport problems.