2003 Ford F-450 SD Problems, Complaints & Recalls

Source: NHTSA · Updated May 6, 2013 · 16 owner complaints analyzed

Compared with other F-450 SD years
Far more complaints than other years 10th of 32 for complaints
NHTSA crash rating
Not rated

Owners have filed 16 complaints with NHTSA about the 2003 Ford F-450 SD. That ranks 10th out of 32 F-450 SD model years for complaints. The most reported problem area is fuel system, diesel (6 complaints, 38%), typically at around 59,311 miles. There are 5 safety recalls covering this model year. NHTSA has opened 3 defect investigations involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2003 Ford F-450 SD problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Fuel System, Diesel6 · ~59,311 mi
Engine and Engine Cooling4 · ~55,221 mi
Suspension2 · ~14,500 mi
Tires2 · ~95,753 mi
Service Brakes, Hydraulic1
Steering1
Unknown or Other1
Wheels1 · ~4,053 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Fuel System, Diesel638%59,311——
Engine and Engine Cooling425%55,221——
Suspension213%14,500——
Tires213%95,753——
Service Brakes, Hydraulic16%———
Steering16%———
Unknown or Other16%———
Wheels16%4,053——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2003, with 3 complaints
2003: 3200332005: 3200532006: 1200612008: 3200832009: 2200922010: 3201032013: 120131

n = 16 complaints · Source: NHTSA

2003 Ford F-450 SD recalls (5)

Tap a recall to see the problem, the risk and the fix.

Exterior lighting:brake lights; exterior lighting:tail lightsJul 13, 2011 · NHTSA campaign 11V352000 · 26,715 vehicles

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Vehicle speed controlOct 13, 2009 · NHTSA campaign 09V399000 · 4,500,000 vehicles

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the abs control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Engine and engine cooling:engine:dieselDec 5, 2007 · NHTSA campaign 07V553000 · 1,176,000 vehicles

Problem: On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.

Risk: In the event of an engine stall, a crash could result without warning.

Fix: Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

Vehicle speed controlMar 6, 2007 · NHTSA campaign 07V078000 · 155,584 vehicles

Problem: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.

Risk: Overheating could result in smoke, burn, or an underhood fire.

Fix: Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on march 12, 2007. Owners may contact ford at 1-800-392-3673. (note: also see recalls 05v017, 05v388, and 06v286)

Electrical system:12v/24v/48v batteryJul 7, 2004 · NHTSA campaign 04V327000 · 83,687 vehicles

Problem: On certain pickup trucks and sport utility vehicles equipped with 6.0l diesel engines, the engine ground stud that attaches the negative battery terminal eyelet to the engine block may be loose.

Risk: If the ground wire is loose, electrical current may flow to the radio suppression strap causing it to heat and potentially melt or ignite adjacent components which could result in a fire.

Fix: Dealers will replace the engine ground stud and the radio suppression strap and adjacent components will be inspected for damage and replaced, if necessary. The recall began on july 23, 2004. Owners should contact ford at 1-800-392-3673.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Engine stalling (EA06012) — opened Jun 22, 2006, closed Dec 7, 2007, led to recall 07V553000.
  • Engine stalling (EA05003) — opened Feb 15, 2005, closed Nov 2, 2005, led to recall 05V270000.
  • Accelerator pedal sensor (etc) (EA04006) — opened Feb 23, 2004, closed Feb 10, 2005.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The truck began to shake and lose power, eventually not even being able to stay running. The mechanic upon review found the tank liner had delaminated from inside fuel tank and had plugged up fuel sender. Both needed to be replace at a cost of $2800, ford dealer stated there was nothing they could…

Fuel System, Diesel · received May 6, 2013 · NHTSA complaint 10510740

The egr, ficm, and injectors on this vehicle have caused traffic hazards. We can not pull out without the engine spitting and sputtering. We have replace all of the above, some more than once. Last time in to the ford dealer they suggested that we use a thinner oil to lubricate the injectors…

Fuel System, Diesel · received Jul 20, 2010 · NHTSA complaint 10344315

Truck has no power when first starting and the front end shimmies something terrible. Hard to control. *tr

Fuel System, Diesel · received Jun 3, 2010 · NHTSA complaint 10334371

The coating on the interior of ford diesel fuel tanks corrodes and collects as sediment in the fuel system. The sediment, collects at the botton of the fuel tank and is sucked into the fuel system. The fuel lines become fouled, the fuel pumps become clogged and require replacement. As the coating…

Fuel System, Diesel · received Mar 30, 2010 · NHTSA complaint 10322799

The lining of the fuel tank has been flaking off into my fuel lines, which is restricting my fuel filters. Because of the lack of fuel, 2 fuel injectors went bad and had to be replaced. And the turbo was over compensating for the lack of power, due to fuel shortage, so the turbo had to be replaced…

Fuel System, Diesel · received Jan 23, 2009 · NHTSA complaint 10256109

Other Ford F-450 SD years

← 2002 F-450 SD · 2004 F-450 SD →

See all Ford F-450 SD problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 2003 Ford F-450 SD?

Owners most often report fuel system, diesel, engine and engine cooling, suspension problems. The top one, fuel system, diesel, accounts for 6 complaints.

Was there a recall on the 2003 Ford F-450 SD?

Yes, 5 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2003 Ford F-450 SD a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other F-450 SD model years, the 2003 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.