2011 Ford F-550 Problems, Complaints & Recalls

Source: NHTSA · Updated Dec 6, 2024 · 12 owner complaints analyzed

Compared with other F-550 years
About as many complaints as other years 5th of 14 for complaints
NHTSA crash rating
Not rated

Owners have filed 12 complaints with NHTSA about the 2011 Ford F-550. That ranks 5th out of 14 F-550 model years for complaints. The most reported problem area is engine (6 complaints, 50%), typically at around 23,278 miles. Complaints mention 1 crash. There are 5 safety recalls covering this model year. NHTSA has opened 2 defect investigations involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2011 Ford F-550 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Engine6 · ~23,278 mi
Fuel/propulsion System2 · ~21,817 mi
Fuel System, Diesel2 · ~16,369 mi
Engine and Engine Cooling1 · ~18,000 mi
Equipment1
Parking Brake1
Power Train1 · ~155,000 mi
Steering1 · ~155,000 mi
Structure1
Vehicle Speed Control1 · ~155,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Engine650%23,278——
Fuel/propulsion System217%21,817——
Fuel System, Diesel217%16,369——
Engine and Engine Cooling18%18,000——
Equipment18%———
Parking Brake18%———
Power Train18%155,000——
Steering18%155,000——
Structure18%———
Vehicle Speed Control18%155,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2015, with 3 complaints
2013: 2201322014: 2201422015: 3201532017: 1201712020: 1202012021: 1202112024: 220242

n = 12 complaints · Source: NHTSA

2011 Ford F-550 recalls (5)

Tap a recall to see the problem, the risk and the fix.

Engine and engine cooling:engineJan 30, 2015 · NHTSA campaign 15V052000 · 1 vehicles

Problem: All Wheel Drive Equipment Mfg., Inc. (All Wheel) is recalling one model year 2011 Ford F-550 truck with a 6.8L gasoline engine manufactured May 14, 2010, to May 28, 2010. The affected vehicle is equipped with a PTO Assembly Pressure Switch, part number FR67, used with power take off (PTO) assemblies for Ford F-550 chassis. The PTO switch may leak oil onto the thermal blanket.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: All Wheel has notified the owner and will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. Owners may contact All Wheel customer service at 1-800-311-4778.

EquipmentAug 13, 2014 · NHTSA campaign 14V498000 · 3 vehicles

Problem: PJ's Truck Bodies & Equipment Co., (PJ's) is recalling certain 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis modified by PJ's and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: PJ's has notified owners and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on August 28, 2014. Owners may contact PJ's customer service at 1-866-475-8782.

Engine and engine cooling:engine:gasolineJul 8, 2014 · NHTSA campaign 14V411000 · 2 vehicles

Problem: J.C. Madigan, Inc. (J.C. Madigan) is recalling one model year 2011 Ford F-550, and one model year 2013 Ford F-450 chassis with a 6.8L gasoline engine dump trucks equipped with certain PTO Assembly Pressure Switches, part number 30T37594, manufactured June 2009 through June 2013, used in power take off (PTO) assemblies. The switch may begin leaking oil.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: J.C. Madigan will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began in September 2014. Owners may contact J.C. Madigan customer service at 1-978-847-2900.

Fuel system, other:storage:tank assembly:mountingFeb 6, 2014 · NHTSA campaign 14V040000 · 18 vehicles

Problem: Almared, Inc., dba A-1 Alternative Fuel Systems, is recalling certain model year 2011-2012 Ford F-550 transit buses manufactured May 2011 through April 2013, altered to operate on compressed natural gas (CNG). In the affected vehicles, the brackets securing the passenger side CNG fuel tank may break.

Risk: If the brackets break, the CNG tank may separate from the vehicle frame increasing the risk of a crash or possible fire.

Fix: Almared, Inc. has notified owners and all affected vehicles have been remedied, free of charge. Owners may contact Almared at 1-559-485-4427.

EngineOct 30, 2013 · NHTSA campaign 13V535000 · 2,951 vehicles

Problem: Ford Motor Company (Ford) is recalling certain model year 2011-2012 F-350/450/550 Ambulance Package vehicles manufactured February 22, 2010, through October 19, 2012 and equipped with a 6.7L diesel engine. Due to an exhaust sensor problem, the vehicles may experience loss of power followed by an engine stall.

Risk: An unexpected engine stall increases the risk of a crash. Additionally, if this were to occur when the ambulance is transporting a patient, there is an increased risk of injury to the patient.

Fix: Ford will notify owners, and dealers will replace the exhaust gas temperature sensor, free of charge. The recall began on November 25, 2013. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332. Ford's recall campaign number is 13S10.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Vehicle Commanded Engine Shutdown (RQ14005) — opened Jan 13, 2015, closed Mar 15, 2016, led to recall 15V175000.
  • CNG Fuel Container Securement (PE13038) — opened Nov 15, 2013, closed Mar 9, 2014, led to recall 14V040000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2011 Ford F-550. The contact stated while starting the vehicle, there was a loud knocking sound coming from the engine. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic and was diagnosed with a failure in cylinder #8 and with engine…

Engine · received Dec 6, 2024 · NHTSA complaint 11629240

The contact's local fire department owns a 2011 Ford F-550. The contact stated that while driving at 45 MPH, the vehicle stalled out as several warning lights appeared on the instrument panel. The contact made multiple attempts to restart the engine but the failure persisted. Due to the failure…

Engine · received Dec 4, 2024 · NHTSA complaint 11628877

Truck will shake uncontrollably at highway speeds. We have had the front end/drive shaft/new tires/wheels either replaced or gone through. Nothing has improved.

Power Train · received Jan 13, 2021 · NHTSA complaint 11387852

Tl* the contact owns a 2011 ford f-550. The contact stated he received a notice that the vehicle had two linings in the internal part of the vehicle which both unexpectedly detached and contaminated the fuel in fuel tank. The contact stated the failure caused the engine to fail. The vehicle was…

Engine · received Apr 22, 2020 · NHTSA complaint 11321894

Engine shutting off & will not re-start after. Will restart after it sits for a couple hours. Has been into tuttleclick ford several times for repair of this issue. Still not fixed.

Engine · received Jun 7, 2017 · NHTSA complaint 10993685

Other Ford F-550 years

← 2010 F-550 · 2012 F-550 →

See all Ford F-550 problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 2011 Ford F-550?

Owners most often report engine, fuel/propulsion system, fuel system, diesel problems. The top one, engine, accounts for 6 complaints.

Was there a recall on the 2011 Ford F-550?

Yes, 5 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2011 Ford F-550 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other F-550 model years, the 2011 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.