2005 Ford Freestar Electrical System Problems

Source: NHTSA · Updated Jun 7, 2026 · 85 complaints analyzed

Owners have filed 85 complaints with NHTSA about electrical system problems on the 2005 Ford Freestar, 10% of all complaints for this model year. Half of the reports with a mileage happened before 97,975 miles. The words owners use most often: “torque converter” (8% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Torque converter: mentioned in 7 of 85 complaints (8%)
  • Control module: mentioned in 6 of 85 complaints (7%)
  • Getting wet: mentioned in 5 of 85 complaints (6%)

At what mileage do electrical system problems happen?

Based on 74 complaints that reported the odometer reading.

Under 10k miles0 · 0%
10k–25k miles3 · 4%
25k–50k miles6 · 8%
50k–75k miles15 · 20%
75k–100k miles15 · 20%
100k–150k miles24 · 32%
150k+ miles11 · 15%

How serious are the reports?

Of 85 complaints, 1 mention a crash, 1 an injury.

Ford Freestar electrical system complaints by model year

Peak: 2004, with 118 complaints
2004: 11820041182005: 852005852006: 402006402007: 520075

n = 248 complaints · Source: NHTSA

Model yearElectrical System complaintsShare of that yearMedian miles
2007 Freestar58%115,000
2006 Freestar4011%92,500
2005 Freestar8510%97,975
2004 Freestar11810%95,000

When owners reported it

Peak: 2012, with 22 complaints
2006: 1200612009: 3200932010: 8201082011: 8201182012: 222012222013: 132013132014: 142014142015: 9201592016: 1201612017: 2201722018: 2201822020: 1202012023: 120231

n = 85 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists electrical system for the 2005 Ford Freestar. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The rear wheel well has rusted on both sides and completely rusted out a large hole (approx. 1 ft diameter area visibly effected) in the the body of the van. The rusted out section is where the back seat is anchored to the frame, so the rust has cause the seat to no longer be securely anchored to…

Received Mar 10, 2023 · NHTSA complaint 11511200

Cruise control doesn't work, transaxle issue-light flashing. *tr

Received Jun 15, 2020 · NHTSA complaint 11329087

This is a big, big, deal related to dangerous safety issue. Reference bulletin:ford tsb 6-14-10, issued july 24, 2006 (supersedes ford tsb 5-23-7 issued november 28, 2005) my car suddenly lost control surging and unable to shift and no reverse gear. Have had off and on problems for the past year…

Received Nov 9, 2018 · NHTSA complaint 11150241
Ford Freestar
2006 Ford Freestar photographed in USA.. Representative photo; appearance varies by model year. Photo: U.S. National Highway Traffic Safety Administration, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all 2005 Ford Freestars have electrical system problems?

No. NHTSA has 85 owner complaints about electrical system for the 2005 Ford Freestar (10% of the 886 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2005 Ford Freestar electrical system?

No recall currently lists electrical system for this vehicle.

At what mileage do electrical system problems start?

The median reported mileage is 97,975 miles: half of the reports with a mileage came before that.

What do owners say about electrical system problems on the 2005 Ford Freestar?

The most frequent phrase is “torque converter”, in 7 of 85 complaints, followed by “control module” (6).

Other 2005 Ford Freestar problems

See all 2005 Ford Freestar problems or electrical system problems across all Freestar years.