2005 Ford Freestyle Fuel System, Gasoline Problems

Source: NHTSA · Updated Jun 30, 2026 · 95 complaints analyzed

Owners have filed 95 complaints with NHTSA about fuel system, gasoline problems on the 2005 Ford Freestyle, 7% of all complaints for this model year. Half of the reports with a mileage happened before 69,000 miles. The words owners use most often: “throttle body” (54% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Throttle body: mentioned in 51 of 95 complaints (54%)
  • Foot brake: mentioned in 14 of 95 complaints (15%)
  • Fail safe: mentioned in 13 of 95 complaints (14%)
  • Lunges forward: mentioned in 7 of 95 complaints (7%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical fuel system, gasoline repair on the 2005 Ford Freestyle at $1,200, and half of them between $900 and $1,200.

Based on 9 NHTSA complaints about this problem alone that state a repair bill or quote (2008–2011), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do fuel system, gasoline problems happen?

Based on 89 complaints that reported the odometer reading.

Under 10k miles3 · 3%
10k–25k miles1 · 1%
25k–50k miles13 · 15%
50k–75k miles29 · 33%
75k–100k miles23 · 26%
100k–150k miles16 · 18%
150k+ miles4 · 4%

How serious are the reports?

Of 95 complaints, 1 mention a crash, 1 a fire.

Ford Freestyle fuel system, gasoline complaints by model year

Peak: 2005, with 95 complaints
2005: 952005952006: 852006852007: 43200743

n = 223 complaints · Source: NHTSA

Model yearFuel System, Gasoline complaintsShare of that yearMedian miles
2007 Freestyle435%65,837
2006 Freestyle857%71,250
2005 Freestyle957%69,000

When owners reported it

Peak: 2010, with 42 complaints
2005: 2200522006: 1200612008: 2200822009: 142009142010: 422010422011: 232011232012: 3201232013: 4201342014: 3201432015: 120151

n = 95 complaints · Source: NHTSA

Related recalls (1)

Fuel system, gasoline:storage:tank assembly:mountingNov 9, 2005 · NHTSA campaign 05V515000 · 123,206 vehicles

Problem: On certain passenger vehicles, the straps that secure the fuel tank to the vehicle body may break, causing the fuel tank and fuel tank heat shield to drop on the driveshaft (all wheel drive vehicles) or exhaust system (front wheel drive vehicles).

Risk: If this happens, drivers may notice a noise or a fuel leak. A fuel leak in the presence of an ignition source could result in a fire.

Fix: Dealers will replace both fuel tank straps. The recall began on december 1, 2005. Owners may contact ford at 1-800-392-3673.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Traveling on hwy at approx 60 mph, wrench light came on, "failsafe engine mode" message appeared and car powered down. Pulled over, turned car off, waited 1 min, restarted car. Message was cleared and car drove as normal. About 20 miles later, same problem, except check engine light and message…

Received Jan 5, 2015 · NHTSA complaint 10670132

The problem with this car and the throttle body has been going on for a while. I took the car to the ford dealer but they only cleaned the throttle body when it needed replacement. The last event was in august 1 when while i was driving the fail safe mode came up and the car suddenly lost the power…

Received Aug 2, 2014 · NHTSA complaint 10618367

In drive at 40 mph to 55 mph the car almost stalls and goes i to fail safe mode. In fail safe mode the car runs at 15 mph. The dealer says they can not duplicate the problem. *tr

Received Feb 19, 2014 · NHTSA complaint 10564917
Ford Freestyle
2005-2007 Ford Freestyle photographed in College Park, Maryland , USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all 2005 Ford Freestyles have fuel system, gasoline problems?

No. NHTSA has 95 owner complaints about fuel system, gasoline for the 2005 Ford Freestyle (7% of the 1,459 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2005 Ford Freestyle fuel system, gasoline?

Yes: 1 safety recall list fuel system, gasoline. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do fuel system, gasoline problems start?

The median reported mileage is 69,000 miles: half of the reports with a mileage came before that.

How much does it cost to fix fuel system, gasoline problems on the 2005 Ford Freestyle?

Owners report a typical cost of $1,200 (half paid between $900 and $1,200), from 9 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about fuel system, gasoline problems on the 2005 Ford Freestyle?

The most frequent phrase is “throttle body”, in 51 of 95 complaints, followed by “foot brake” (14).

Other 2005 Ford Freestyle problems

See all 2005 Ford Freestyle problems or fuel system, gasoline problems across all Freestyle years.