2019 Ford Fusion Engine Problems

Source: NHTSA · Updated Oct 6, 2026 · 153 complaints analyzed

Owners have filed 153 complaints with NHTSA about engine problems on the 2019 Ford Fusion, 48% of all complaints for this model year. Half of the reports with a mileage happened before 78,000 miles. The words owners use most often: “coolant intrusion” (22% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Coolant intrusion: mentioned in 33 of 153 complaints (22%)
  • Satisfaction program: mentioned in 16 of 153 complaints (10%)
  • Flex plate: mentioned in 14 of 153 complaints (9%)
  • Leaking engine: mentioned in 10 of 153 complaints (7%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical engine repair on the 2019 Ford Fusion at $9,150, and half of them between $7,400 and $11,000.

Based on 6 NHTSA complaints about this problem alone that state a repair bill or quote (2022–2026), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do engine problems happen?

Based on 46 complaints that reported the odometer reading.

Under 10k miles5 · 11%
10k–25k miles2 · 4%
25k–50k miles6 · 13%
50k–75k miles8 · 17%
75k–100k miles15 · 33%
100k–150k miles9 · 20%
150k+ miles1 · 2%

How serious are the reports?

Of 153 complaints, 1 an injury.

Ford Fusion engine complaints by model year

Peak: 2010, with 700 complaints
2006: 472006472007: 56562008: 392008392009: 30302010: 70020107002011: 2762762012: 11120121112013: 3863862014: 20420142042015: 2722722016: 44320164432017: 3953952018: 20520182052019: 1531532020: 52202052

n = 3,369 complaints · Source: NHTSA

Model yearEngine complaintsShare of that yearMedian miles
2020 Fusion5228%79,000
2019 Fusion15348%78,000
2018 Fusion20546%90,000
2017 Fusion39536%76,000
2016 Fusion44327%78,000
2015 Fusion27227%79,000
2014 Fusion20415%76,000
2013 Fusion38622%83,005
2012 Fusion1114%52,389
2011 Fusion27610%45,000
2010 Fusion70014%56,000
2009 Fusion303%98,000
2008 Fusion393%89,500
2007 Fusion565%100,000
2006 Fusion476%98,375

When owners reported it

Peak: 2024, with 39 complaints
2019: 1201912020: 7202072021: 8202182022: 122022122023: 282023282024: 392024392025: 362025362026: 22202622

n = 153 complaints · Source: NHTSA

Related recalls (1)

Equipment:electrical:engine block heaterOct 10, 2025 · NHTSA campaign 25V685000 · 59,006 vehicles

Problem: Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolant leak, causing it to short circuit when the block heater is plugged in.

Risk: An electrical short circuit can increase the risk of a fire.

Fix: Owners are advised not to plug in their block heater until the vehicle is remedied. Dealers will replace the block heater, free of charge. Owners will also have a alternative option to replace engine block heater element with a threaded blanking plug, and remove the block heater electrical cord. Interim letters, notifying owners of the safety risk, were mailed December 3, 2025. Additional letters will be sent once the final remedy is available, anticipated September 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SA4. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 15, 2025.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The 2019 Ford Fusion I owned was having issues with smoke coming out the tailpipe upon startup, eventually leading to the engine seizing causing me to trade the vehicle in.

Received Sep 17, 2026 · NHTSA complaint 11764875

I have an overheating problem in the engine, after visiting the dealership and repair shops it was brought to my attention that this was a constant problem with the eco-boost turbo system associated with certain ford models, I could smell a mixture of antifreeze, oil (smelling like rotten eggs) and…

Received Sep 15, 2026 · NHTSA complaint 11764266

It all started with a cylinder 3 misfire warning code, spark plugs replaced, coils replaced. Then a coolant leak. No obvious signs of a leak no cracked tubing no puddles. Just coolant leaking. Was informed I have a coolant leak intrusion and need a new engine block. I still owe $14k on this vehicle…

Received Sep 9, 2026 · NHTSA complaint 11763139

Frequently asked questions

Do all 2019 Ford Fusions have engine problems?

No. NHTSA has 153 owner complaints about engine for the 2019 Ford Fusion (48% of the 316 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2019 Ford Fusion engine?

Yes: 1 safety recall list engine. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do engine problems start?

The median reported mileage is 78,000 miles: half of the reports with a mileage came before that.

How much does it cost to fix engine problems on the 2019 Ford Fusion?

Owners report a typical cost of $9,150 (half paid between $7,400 and $11,000), from 6 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about engine problems on the 2019 Ford Fusion?

The most frequent phrase is “coolant intrusion”, in 33 of 153 complaints, followed by “satisfaction program” (16).

Other 2019 Ford Fusion problems

See all 2019 Ford Fusion problems or engine problems across all Fusion years.