1996 Ford Windstar Service Brakes, Hydraulic Problems

Source: NHTSA · Updated Oct 14, 2015 · 218 complaints analyzed

Owners have filed 218 complaints with NHTSA about service brakes, hydraulic problems on the 1996 Ford Windstar, 16% of all complaints for this model year. Half of the reports with a mileage happened before 85,000 miles. The words owners use most often: “stopping distance” (10% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Stopping distance: mentioned in 21 of 218 complaints (10%)
  • Brake line: mentioned in 21 of 218 complaints (10%)
  • Pedal went: mentioned in 21 of 218 complaints (10%)
  • ABS brakes: mentioned in 19 of 218 complaints (9%)

At what mileage do service brakes, hydraulic problems happen?

Based on 28 complaints that reported the odometer reading.

Under 10k miles0 · 0%
10k–25k miles2 · 7%
25k–50k miles3 · 11%
50k–75k miles3 · 11%
75k–100k miles10 · 36%
100k–150k miles7 · 25%
150k+ miles3 · 11%

How serious are the reports?

Of 218 complaints, 15 mention a crash, 6 a fire, 4 an injury.

Ford Windstar service brakes, hydraulic complaints by model year

Peak: 1995, with 484 complaints
1995: 48419954841996: 21819962181997: 241997241998: 17719981771999: 13019991302000: 20420002042001: 29220012922002: 32420023242003: 28220032822004: 220042

n = 2,137 complaints · Source: NHTSA

Model yearService Brakes, Hydraulic complaintsShare of that yearMedian miles
2004 Windstar28%83,000
2003 Windstar28219%80,000
2002 Windstar32424%89,340
2001 Windstar29217%90,000
2000 Windstar20412%93,960
1999 Windstar1309%103,000
1998 Windstar17712%89,875
1997 Windstar2413%88,890
1996 Windstar21816%85,000
1995 Windstar48415%104,832

When owners reported it

Peak: 1999, with 39 complaints
1996: 171996171997: 27271998: 311998311999: 39392000: 192000192001: 14142002: 292002292003: 15152004: 132004132005: 552006: 2200622007: 222008: 1200812009: 112010: 2201022012: 11

n = 218 complaints · Source: NHTSA

Related recalls (2)

Service brakes, hydraulic:foundation components:hoses, lines/piping, and fittingsApr 4, 2002 · NHTSA campaign 02V101000 · 250,283 vehicles

Problem: On certain minivans originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. During assembly, some brake lines were installed in a twisted position, causing contact with the dash panel insulator above the catalytic converter. This contact could abrade the brake line corrosion protection, consequently, salt or water absorbed in the dash panel insulator would promote corrosion. This corrosion could ultimately lead to a leak in the brake line.

Risk: Leakage of brake fluid will result in brake light activation. Extended stopping distance could also result, increasing the risk of a crash.

Fix: Dealers will inspect the brake line for corrosion and clearance conditions. A brake line that is not corroded will be repositioned. A brake line that is corroded or leaking will be replaced with a nylon coated brake line and secured using three retaining clips to assure clearance from the insulator. Owner notification began may 10, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-866-436-7332.

Service brakes, hydraulic:foundation components:master cylinderJun 14, 1999 · NHTSA campaign 99V147000 · 789,723 vehicles

Problem: Vehicle description: minivans. The brake fluid master cylinder is recessed and oriented in the engine compartment so that the brake fluid warning statement embossed on both the top of the filler cap and the side of the reservoir body are not entirely visible by direct view. These vehicles may not fully comply with requirements of fmvss no. 135, "passenger car brake systems."

Fix: Owners will be provided with new labels and installation instructions.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Had changed brake pads a week earlier. Driving 55mph and the car crashed down on it's axle as the tire and wheel passed by us going down highway, in 37 north. Studs had all broken off. The disc brake is ruined from skidding on it. Traffic was moderately heavy. We skidded to a stop on a bridge and…

Received Feb 29, 2012 · NHTSA complaint 10449745

The brake & abs lights were coming on intermittently then the brakes started squeaking and eventually started at least scrubbing on the right side. Also, when you push the brake pedal down, it felt soft. This started happening again at the beginning of october of this year and the right front…

Received Nov 16, 2010 · NHTSA complaint 10366328

1996 ford windstar. Consumer requests a refund for money spent on repairs as a result of the problem described in a recall *tgw the consumer stated the vehicle had a brake fluid leak which damaged the abs module, closkspring and caused the cruise control not to work. The consumer stated in mid-late…

Received May 26, 2010 · NHTSA complaint 10331749
Ford Windstar
Ford Windstar photographed in College Park, Maryland , USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all 1996 Ford Windstars have service brakes, hydraulic problems?

No. NHTSA has 218 owner complaints about service brakes, hydraulic for the 1996 Ford Windstar (16% of the 1,386 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 1996 Ford Windstar service brakes, hydraulic?

Yes: 2 safety recalls list service brakes, hydraulic. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do service brakes, hydraulic problems start?

The median reported mileage is 85,000 miles: half of the reports with a mileage came before that.

What do owners say about service brakes, hydraulic problems on the 1996 Ford Windstar?

The most frequent phrase is “stopping distance”, in 21 of 218 complaints, followed by “brake line” (21).

Other 1996 Ford Windstar problems

See all 1996 Ford Windstar problems or service brakes, hydraulic problems across all Windstar years.