2001 Ford Windstar Suspension Problems

Source: NHTSA · Updated Nov 13, 2023 · 416 complaints analyzed

Owners have filed 416 complaints with NHTSA about suspension problems on the 2001 Ford Windstar, 25% of all complaints for this model year. Half of the reports with a mileage happened before 123,000 miles. The words owners use most often: “rear axle” (55% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Rear axle: mentioned in 227 of 416 complaints (55%)
  • Control arm: mentioned in 28 of 416 complaints (7%)
  • Side tire: mentioned in 23 of 416 complaints (6%)
  • Non powered: mentioned in 21 of 416 complaints (5%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical suspension repair on the 2001 Ford Windstar at $1,450, and half of them between $1,300 and $1,600.

Based on 19 NHTSA complaints about this problem alone that state a repair bill or quote (2007–2016), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do suspension problems happen?

Based on 357 complaints that reported the odometer reading.

Under 10k miles1 · 0%
10k–25k miles3 · 1%
25k–50k miles5 · 1%
50k–75k miles32 · 9%
75k–100k miles53 · 15%
100k–150k miles172 · 48%
150k+ miles91 · 25%

How serious are the reports?

Of 416 complaints, 15 mention a crash, 5 a fire, 5 an injury.

Ford Windstar suspension complaints by model year

Peak: 2001, with 416 complaints
1995: 14519951451996: 11119961111997: 381997381998: 22919982291999: 20819992082000: 35620003562001: 41620014162002: 27920022792003: 25420032542004: 920049

n = 2,045 complaints · Source: NHTSA

Model yearSuspension complaintsShare of that yearMedian miles
2004 Windstar938%124,000
2003 Windstar25417%135,000
2002 Windstar27921%133,280
2001 Windstar41625%123,000
2000 Windstar35621%118,000
1999 Windstar20814%130,000
1998 Windstar22916%112,500
1997 Windstar3820%100,349
1996 Windstar1118%107,454
1995 Windstar1454%118,000

When owners reported it

Peak: 2010, with 134 complaints
2001: 320012002: 42003: 220032005: 52006: 620062007: 72008: 2420082009: 242010: 13420101342011: 402012: 1720122013: 222014: 3020142015: 352016: 1420162017: 132018: 620182019: 112020: 520202021: 72022: 220222023: 5

n = 416 complaints · Source: NHTSA

Related recalls (4)

Suspension:rear:axle:non-powered axle assemblySep 29, 2015 · NHTSA campaign 15V608000 · 283,413 vehicles

Problem: Ford Motor Company (Ford) is recalling certain model year 1998-2003 Windstar vehicles manufactured September 2, 1997, to July 3, 2003. The affected vehicles were previously remedied to safeguard against the rear axle cracking from corrosion, however, the remedy brackets may have been misinstalled. The incorrect bracket installations may limit the effectiveness of the service repair for NHTSA recalls 10V-385, 12V-193, and 12V-195.

Risk: If the brackets were not installed properly, the rear axle may fracture, affecting the vehicle handling and increasing the risk of a crash.

Fix: Ford will notify owners, and dealers will inspect the brackets to verify their proper installation. If a bracket is found to have been misinstalled, the rear axle will be replaced. These repairs will be performed free of charge. The began on October 21, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S27.

Suspension:rear:axle:non-powered axle assemblyMay 3, 2012 · NHTSA campaign 12V195000 · 9,192 vehicles

Problem: Ford is recalling certain model year 1998-2003 windstar vehicles manufactured from september 1, 1997, through july 3, 2003, registered in puerto rico. Due to increased stresses caused by high cycles of torsional loading, specific to this market, the rear axle can crack.

Risk: A fractured axle may result in a loss of vehicle control, increasing the risk of a crash.

Fix: Ford will notify owners, and dealers will inspect and install a reinforcement bracket on the rear axle or replace the axles, as necessary. This service will be provided free of charge. The recall began on june 1, 2012. Owners may contact the ford motor company customer relationship center at 1-866-436-7332.

Suspension:front:control armMay 3, 2012 · NHTSA campaign 12V194000 · 23,000 vehicles

Problem: Ford is recalling certain model year 1999-2003 windstar vehicles originally sold in or currently registered in the state of virginia. Corrosion-related fractures of the front lower control arm rear attaching brackets and body mount attachments may occur.

Risk: A separation of a front lower control arm rear attaching bracket may result in a lower control arm separation. A separation of both front subframe rear body mounts may result in separation of the steering intermediate shaft. Either condition could result in significant loss of steering control, increasing the risk of a crash.

Fix: Dealers will inspect both front lower control arm rear attaching brackets and both body mount attachments at the rear of the front subframe and make the necessary repairs free of charge. The recall began on june 18, 2012. Owners may contact ford at 1-866-436-7332.

Suspension:rear:axle:non-powered axle assemblyAug 26, 2010 · NHTSA campaign 10V385000 · 492,650 vehicles

Problem: Ford is recalling certain model year 1998-2003 windstar vehicles manufactured from september 1, 1997 through february 28, 2003 and currently registered or originally sold in connecticut, delaware, district of columbia, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, and wisconsin. After many years of vehicle service in these areas, corrosion can weaken the rear axle, making it susceptible to torsional stress. Corrosion and stress can lead to cracks which if undetected can propagate and result in a complete fracture of the axle.

Risk: A fractured axle can affect vehicle handling and increase the risk of a crash.

Fix: As parts become available, dealers will inspect and if necessary install the rear axle reinforcement brackets free of charge. This service will be performed free of charge. The safety recall began on october 20, 2010. Owners may contact ford at 1-866-436-7332.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2001 Ford Windstar. The contact stated while driving 15 MPH, the rear axle fractured. There was no warning light was illuminated. The vehicle was towed back to the residence. The vehicle had been diagnosed by an independent mechanic. The contact was informed that the failure was…

Received Nov 13, 2023 · NHTSA complaint 11554891

Rear axle cracked where bracket that was installed during previous recall. Van is not drivable and could have been a bad accident.

Received Mar 28, 2023 · NHTSA complaint 11514177

Rear axle cracked in multiple locations causes car to sway and tires to turn inward and bald

Received Feb 9, 2023 · NHTSA complaint 11506431
Ford Windstar
Ford Windstar photographed in College Park, Maryland , USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all 2001 Ford Windstars have suspension problems?

No. NHTSA has 416 owner complaints about suspension for the 2001 Ford Windstar (25% of the 1,686 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2001 Ford Windstar suspension?

Yes: 4 safety recalls list suspension. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do suspension problems start?

The median reported mileage is 123,000 miles: half of the reports with a mileage came before that.

How much does it cost to fix suspension problems on the 2001 Ford Windstar?

Owners report a typical cost of $1,450 (half paid between $1,300 and $1,600), from 19 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about suspension problems on the 2001 Ford Windstar?

The most frequent phrase is “rear axle”, in 227 of 416 complaints, followed by “control arm” (28).

Other 2001 Ford Windstar problems

See all 2001 Ford Windstar problems or suspension problems across all Windstar years.