2002 Ford Windstar Structure Problems

Source: NHTSA · Updated Feb 24, 2026 · 101 complaints analyzed

Owners have filed 101 complaints with NHTSA about structure problems on the 2002 Ford Windstar, 7% of all complaints for this model year. Half of the reports with a mileage happened before 115,678 miles. The words owners use most often: “rear axle” (39% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Rear axle: mentioned in 39 of 101 complaints (39%)
  • Sub frame: mentioned in 7 of 101 complaints (7%)
  • Sliding doors: mentioned in 6 of 101 complaints (6%)
  • Lost control: mentioned in 6 of 101 complaints (6%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical structure repair on the 2002 Ford Windstar at $1,500, and half of them between $1,100 and $1,850.

Based on 7 NHTSA complaints about this problem alone that state a repair bill or quote (2009–2016), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do structure problems happen?

Based on 80 complaints that reported the odometer reading.

Under 10k miles2 · 3%
10k–25k miles2 · 3%
25k–50k miles3 · 4%
50k–75k miles6 · 8%
75k–100k miles17 · 21%
100k–150k miles37 · 46%
150k+ miles13 · 16%

How serious are the reports?

Of 101 complaints, 7 mention a crash, 6 an injury.

Ford Windstar structure complaints by model year

Peak: 2001, with 293 complaints
1995: 991995991996: 371996371997: 8199781998: 811998811999: 27619992762000: 21620002162001: 29320012932002: 10120021012003: 12720031272004: 120041

n = 1,239 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2004 Windstar14%138,869
2003 Windstar1278%116,000
2002 Windstar1017%115,678
2001 Windstar29317%116,000
2000 Windstar21613%119,235
1999 Windstar27618%120,500
1998 Windstar816%95,800
1997 Windstar84%49,000
1996 Windstar373%96,000
1995 Windstar993%125,199

When owners reported it

Peak: 2010, with 34 complaints
2002: 520022003: 52004: 320042005: 22007: 120072008: 12009: 620092010: 34342011: 920112012: 62013: 420132014: 12015: 320152016: 52017: 420172018: 32019: 220192020: 22022: 120222023: 22025: 120252026: 1

n = 101 complaints · Source: NHTSA

Related recalls (1)

Structure:frame and members:underbody shieldsJan 26, 2011 · NHTSA campaign 11V030000 · 425,288 vehicles

Problem: Ford is recalling certain model year 1999-2003 windstar vehicles originally sold in or currently registered in the states of connecticut, delaware, the district of columbia, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, utah, vermont, west virginia, and wisconsin. A separation of a front lower control arm rear attaching bracket may result in a lower control arm separation. A separation of both front subframe rear body mounts may result in separation of the steering intermediate shaft.

Risk: This could result in reduced steering control increasing the risk of a crash.

Fix: Dealers will inspect both front lower control arm rear attaching brackets, and both body mount attachments at the rear of the front subframe, and make the necessary repairs free of charge. If repairs cannot be made to a vehicle, ford will offer to repurchase the vehicle. The safety recall is expected to begin on or before february 21, 2011. Owners may contact ford at 1-866-436-7332.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2002 Ford Windstar. The contact received notifications of NHTSA Campaign Numbers: 11V030000 (STRUCTURE) and 15V608000 (SUSPENSION). The contact stated that while approaching a traffic signal and driving slowly, the vehicle shook, and the engine shifted. The contact stated that…

Received Feb 24, 2026 · NHTSA complaint 11720212

Axle broke on rt side just underneath the bracket that ford installed for recall.i was only going 10mph when it happened no warning I was able to gain control and stop was towed into a shop not driveable if this seems to be a problem mine looked fine they must filled it up with expand foam I would…

Received May 13, 2025 · NHTSA complaint 11660690

The van took off without my control and the brakes stopped working and the fuel system it caused me to have two accidents within a week of each other

Received Mar 9, 2023 · NHTSA complaint 11511077
Ford Windstar
Ford Windstar photographed in College Park, Maryland , USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all 2002 Ford Windstars have structure problems?

No. NHTSA has 101 owner complaints about structure for the 2002 Ford Windstar (7% of the 1,353 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2002 Ford Windstar structure?

Yes: 1 safety recall list structure. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do structure problems start?

The median reported mileage is 115,678 miles: half of the reports with a mileage came before that.

How much does it cost to fix structure problems on the 2002 Ford Windstar?

Owners report a typical cost of $1,500 (half paid between $1,100 and $1,850), from 7 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about structure problems on the 2002 Ford Windstar?

The most frequent phrase is “rear axle”, in 39 of 101 complaints, followed by “sub frame” (7).

Other 2002 Ford Windstar problems

See all 2002 Ford Windstar problems or structure problems across all Windstar years.