2000 Freightliner FLN Problems, Complaints & Recalls

Problem: On certain heavy trucks, the cast output yoke on the mercedes-benz transmissions could fracture on vehicle with 1610 or 16t series drivelines.

Risk: If pieces of the yoke separate, the debris can represent a potential hzard to people outside the vheicle and to other passing vehicles.

Fix: Dealers will replace the cast transmission output yoke with a forged part. Owner notification began on january 30, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1-800-547-0712.

Problem: Vehicle description: heavy duty trucks equipped with trw tie rod ends on certain meritor axles. The tie rod and drag link ball stud ends contain bearings that are below the specified case depth and/or hardness.

Risk: This can lead to premature wear with possible separation of the ball stud from the socket, increasing the risk of loss of control of the vehicle.

Fix: Dealers will remove and replace all affected tie rods and drag links with different designed ends. Owner notification began november 8, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1-800-547-0712.

Problem: Vehicle description: heavy duty trucks equipped with chalmers 1000 and 800 series suspension kits. These suspension kits may have insufficient penetration of the weld attaching the torque rod eye to the torque rod tube.

Risk: Failure of the weld could result in separation of the eye and tube, causing a lock of axle retention, which could result in loss of vehicle control.

Fix: Dealers will replace all chalmers fixed torque rods on these vehicles. Owner notification began march 14, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1-800-547-0712.

Problem: Vehicle description: heavy duty trucks equipped with hydraulic brakes and a durapark park brake system manufactured by arvinmeritor. Air is entering the hydraulic rear brake cylinders through an unknown path and the rear self-adjusting brakes may not be operating properly.

Risk: This results in spongy or soft feel to the brake pedal and a loss of rear braking capability.

Fix: Dealers will remove and replace the abs ecu and inspect the brake pedal for proper travel. If excessive travel is detected, the brake system will be bled and rear brakes adjusted. As an interim measure, freightliner will notify all owners to have their vehicles inspected to assure proper function of the brake system. This will include adjusting and bleeding the brakes. Also, owners will be instructed that on a regular basis they should do several hard brake applications while stopped. This will exercise the self-adjusting system and if they observe a low or spongy brake pedal they will be instructed to take their vehicle in for additional service. Owner notification began march 21, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact freightliner at 1-800-547-0712.

Problem: Vehicle description: heavy duty trucks, shuttle buses, transit buses and step vans equipped with allison 1000 or 2400 series transmissions. These transmissions can experience park pawl to rear cover interference due to an out of flatness condition.

Risk: This could cause non-engagement of the park pawl when the transmission shift selector is moved to the park position, resulting in unintended vehicle movement and a vehicle crash without prior warning.

Fix: Allison transmission is conducting the owner notification and remedy for this campaign. Dealers will remove the transmission from the vehicle, replace the park pawl, and reinstall the transmission in the vehicle. Owner notification is expected to begin during september 2000. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact allison at 1-800-252-5283 or freightliner at 1-800-547-0712.

Problem: Vehicle description: certain tractors fail to comply with fmvss no. 121, "air brake systems." the air lines may not be routed properly to the drive axle service brake relay.

Risk: These vehicles are not in compliance with the standard.

Fix: Dealers will inspect for correct air line routing and reroute if necessary.