2002 Hyundai Sonata Structure Problems

Source: NHTSA · Updated Sep 10, 2025 · 88 complaints analyzed

Owners have filed 88 complaints with NHTSA about structure problems on the 2002 Hyundai Sonata, 28% of all complaints for this model year. Half of the reports with a mileage happened before 105,000 miles. The words owners use most often: “sub frame” (18% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Sub frame: mentioned in 16 of 88 complaints (18%)
  • Engine cradle: mentioned in 8 of 88 complaints (9%)
  • Subframe rusted: mentioned in 7 of 88 complaints (8%)
  • Door handles: mentioned in 6 of 88 complaints (7%)

At what mileage do structure problems happen?

Based on 77 complaints that reported the odometer reading.

Under 10k miles0 · 0%
10k–25k miles1 · 1%
25k–50k miles6 · 8%
50k–75k miles11 · 14%
75k–100k miles13 · 17%
100k–150k miles27 · 35%
150k+ miles19 · 25%

How serious are the reports?

Of 88 complaints, 2 mention a crash, 1 a fire, 8 an injury.

Hyundai Sonata structure complaints by model year

Peak: 2010, with 164 complaints
1995: 519951996: 21998: 21999: 3619992000: 1092001: 692002: 8820022003: 382004: 472005: 3020052006: 442007: 212008: 1520082009: 402010: 1641642011: 7320112012: 392013: 502014: 1720142015: 522016: 312017: 3720172018: 172019: 72020: 1720202021: 42022: 32023: 420232024: 5

n = 1,066 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2024 Sonata511%1,500
2023 Sonata45%140
2022 Sonata33%31,000
2021 Sonata43%—
2020 Sonata179%600
2019 Sonata74%—
2018 Sonata175%32,000
2017 Sonata375%51,700
2016 Sonata314%55,000
2015 Sonata525%23,800
2014 Sonata172%72,500
2013 Sonata503%51,500
2012 Sonata393%54,595
2011 Sonata732%65,000
2010 Sonata16448%68,000
2009 Sonata409%72,115
2008 Sonata154%73,000
2007 Sonata213%82,000
2006 Sonata444%65,000
2005 Sonata3018%105,000
2004 Sonata4723%98,000
2003 Sonata3819%93,500
2002 Sonata8828%105,000
2001 Sonata6934%114,000
2000 Sonata10939%116,297
1999 Sonata3629%105,000
1998 Sonata24%—
1996 Sonata29%—
1995 Sonata58%—

When owners reported it

Peak: 2008, with 26 complaints
2004: 1200412005: 1200512006: 3200632008: 262008262009: 182009182010: 8201082011: 2201122012: 1201212013: 8201382014: 6201462015: 4201542016: 5201652017: 1201712018: 420184

n = 88 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2002 Hyundai Sonata. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Tl* the contact owns a 2002 hyundai sonata. While driving approximately 5 mph, the engine fell through the cradle assembly and crushed the axle. There was no warning indicator illuminated. Prior to the failure, the contact heard a lot of squeaking while driving various speeds and making turns. The…

Received Aug 1, 2018 · NHTSA complaint 11115133

TL* THE CONTACT OWNS A 2002 HYUNDAI SONATA. WHILE MAKING A RIGHT TURN, THE CONTACT HEARD AN ABNORMAL NOISE UNDERNEATH THE VEHICLE. THE CONTACT STATED THAT THE VEHICLE STARTED TO WOBBLE AND THEN STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE…

Received Jul 9, 2018 · NHTSA complaint 11110235

Paint is flaking off of all the door handles on my 2001 sonata gold color. When it was only happening on one door, my dealer said it was not there problem. Now that it is happening on all of them, it is obvious to me that it is a defect. Has anyone else had this problem and could they get it…

Received May 25, 2018 · NHTSA complaint 11098032
Hyundai Sonata
Hyundai Sonata 2.5 T-GDI N Line (VIII, Facelift). Representative photo; appearance varies by model year. Photo: © M 93, CC BY-SA 3.0 de, via Wikimedia Commons.

Frequently asked questions

Do all 2002 Hyundai Sonatas have structure problems?

No. NHTSA has 88 owner complaints about structure for the 2002 Hyundai Sonata (28% of the 319 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2002 Hyundai Sonata structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 105,000 miles: half of the reports with a mileage came before that.

What do owners say about structure problems on the 2002 Hyundai Sonata?

The most frequent phrase is “sub frame”, in 16 of 88 complaints, followed by “engine cradle” (8).

Other 2002 Hyundai Sonata problems

See all 2002 Hyundai Sonata problems or structure problems across all Sonata years.