2016 Hyundai Tucson Structure Problems

Source: NHTSA · Updated Oct 12, 2026 · 227 complaints analyzed

Owners have filed 227 complaints with NHTSA about structure problems on the 2016 Hyundai Tucson, 14% of all complaints for this model year. Half of the reports with a mileage happened before 59,500 miles. The words owners use most often: “inside outside” (42% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Inside outside: mentioned in 95 of 227 complaints (42%)
  • Door open: mentioned in 89 of 227 complaints (39%)
  • Rear passenger: mentioned in 59 of 227 complaints (26%)
  • Huge safety: mentioned in 21 of 227 complaints (9%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical structure repair on the 2016 Hyundai Tucson at $1,250, and half of them between $890 and $1,400.

Based on 21 NHTSA complaints about this problem alone that state a repair bill or quote (2019–2026), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do structure problems happen?

Based on 117 complaints that reported the odometer reading.

Under 10k miles4 · 3%
10k–25k miles3 · 3%
25k–50k miles32 · 27%
50k–75k miles56 · 48%
75k–100k miles12 · 10%
100k–150k miles10 · 9%
150k+ miles0 · 0%

How serious are the reports?

Of 227 complaints, 1 mention a crash, 1 a fire, 1 an injury.

Hyundai Tucson structure complaints by model year

Peak: 2016, with 227 complaints
2005: 2020052006: 132007: 820072008: 32009: 220092010: 32011: 420112012: 92013: 620132014: 22015: 720152016: 2272272017: 4220172018: 82019: 720192020: 32021: 220212022: 52023: 320232024: 22025: 620252026: 2

n = 384 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2026 Tucson23%—
2025 Tucson62%13,000
2024 Tucson22%7,260
2023 Tucson32%100
2022 Tucson51%200
2021 Tucson23%—
2020 Tucson32%—
2019 Tucson72%18,152
2018 Tucson82%26,825
2017 Tucson424%49,125
2016 Tucson22714%59,500
2015 Tucson73%30,000
2014 Tucson21%51,000
2013 Tucson62%82,000
2012 Tucson94%50,000
2011 Tucson43%93,000
2010 Tucson35%151,500
2009 Tucson211%1,000
2008 Tucson37%98,000
2007 Tucson812%127,800
2006 Tucson1310%125,500
2005 Tucson2011%80,000

When owners reported it

Peak: 2021, with 91 complaints
2016: 3201632017: 3201732018: 3201832019: 132019132020: 562020562021: 912021912022: 9202292023: 262023262024: 122024122025: 5202552026: 620266

n = 227 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2016 Hyundai Tucson. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Door latch issue. Driver's side door has to be pulled multiple times after unlocking to open from the exterior. Passenger side door latch has become completely inoperable and does not open from the interior or exterior now. To have multiple doors fail at the same time seems like a true design…

Received Aug 3, 2026 · NHTSA complaint 11754445

All the door locks and actuators/latches are failing. Hyundai claims there is no recall for it, and the price for one door repair is $1384... This is a safety issue since the passenger in the rear seat could not get out in an emergency!

Received Jun 29, 2026 · NHTSA complaint 11747224

Within the last month, the passenger side front door will no longer open from the outside even if the door is unlocked. The driver must lean over to open the passenger door from the inside. Then approximately one week ago, the passenger rear door began to have issues in that it would not open from…

Received Jun 23, 2026 · NHTSA complaint 11745908
Hyundai Tucson
Hyundai Tucson (NX4, SWB) Facelift in Böblingen. Representative photo; appearance varies by model year. Photo: Alexander-93, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2016 Hyundai Tucsons have structure problems?

No. NHTSA has 227 owner complaints about structure for the 2016 Hyundai Tucson (14% of the 1,622 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2016 Hyundai Tucson structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 59,500 miles: half of the reports with a mileage came before that.

How much does it cost to fix structure problems on the 2016 Hyundai Tucson?

Owners report a typical cost of $1,250 (half paid between $890 and $1,400), from 21 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about structure problems on the 2016 Hyundai Tucson?

The most frequent phrase is “inside outside”, in 95 of 227 complaints, followed by “door open” (89).

Other 2016 Hyundai Tucson problems

See all 2016 Hyundai Tucson problems or structure problems across all Tucson years.