2008 Kawasaki KL650E Problems, Complaints & Recalls

Source: NHTSA · Updated Jul 12, 2012 · 12 owner complaints analyzed

Compared with other KL650E years
Far more complaints than other years 1st of 4 for complaints
NHTSA crash rating
Not rated

Owners have filed 12 complaints with NHTSA about the 2008 Kawasaki KL650E. That is the most of any KL650E model year in the database (4 years). The most reported problem area is exterior lighting (7 complaints, 58%), typically at around 1,500 miles. There are 3 safety recalls covering this model year.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2008 Kawasaki KL650E problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Exterior Lighting7 · ~1,500 mi
Engine and Engine Cooling2 · ~4,584 mi
Structure2 · ~1,601 mi
Electrical System1 · ~11,700 mi
Power Train1
Visibility1
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Exterior Lighting758%1,500——
Engine and Engine Cooling217%4,584——
Structure217%1,601——
Electrical System18%11,700——
Power Train18%———
Visibility18%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2008, with 10 complaints
2008: 102008102009: 1200912012: 120121

n = 12 complaints · Source: NHTSA

2008 Kawasaki KL650E recalls (3)

Tap a recall to see the problem, the risk and the fix.

Electrical system:wiringFeb 20, 2009 · NHTSA campaign 09V062000 · 16,167 vehicles

Problem: Kawasaki is recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. Wires in the wiring harness might be damaged due to rubbing contact with a portion of the motorcycle frame.

Risk: This could result in loss of electrical power to the engine creating a risk of a crash resulting in injury or death.

Fix: Dealers will inspect and if necessary replace the main wiring harness free of charge. The recall began on february 24, 2009. Owners may contact kawasaki at 866-802-9381.

Engine and engine cooling:exhaust system:manifold/header/muffler/tail pipeFeb 19, 2009 · NHTSA campaign 09V059000 · 16,167 vehicles

Problem: Kawasaki is recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. The muffler assembly is secured to the frame of the motorcycle by two bolts. It is possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts.

Risk: If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle, creating a risk of a crash resulting in injury or death.

Fix: Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. The recall began on february 23, 2009. Owners may contact kawasaki at 866-802-9381.

Engine and engine cooling:exhaust system:manifold/header/muffler/tail pipeOct 16, 2007 · NHTSA campaign 07V486000 · 33,693 vehicles

Problem: On certain motorcycles, insufficient tightening of the muffler mounting bolts could allow the bolts to loosen.

Risk: If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle and create the potential for a crash.

Fix: Dealers will tighten two muffler mounting bolts to the proper torque free of charge. The recall began on october 22, 2007. Owners may contact kawasaki at 1-866-802-9381.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Tl* the contact owns a 2008 kawasaki kl650e. The contact stated that while driving 30 mph, the vehicle lost all electrical power. The dealer and the manufacturer were notified, but offered no assistance. The contact was informed of the recall under nhtsa campaign id number: 09v062000 (electrical…

Electrical System · received Jul 12, 2012 · NHTSA complaint 10465463

Tl*the contact owns a 2008 kawasaki kl650e motorcycle. The contact received a recall notice for nhtsa campaign id number 09v059000 (engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe) and called the dealer to have the vehicle repaired. He was informed by a technician that…

Engine and Engine Cooling · received Mar 6, 2009 · NHTSA complaint 10260966

I am owner of green 2008 klr. I bought it in june of 2008. It is covered under kawasaki 1 yr manufacture warranty. It has chronic rubber rot on the windshield screws, after only 2 months of usage, and kawasaki and the kawasaki dealer have refused to replace the rubber under the warranty. *tr

Structure · received Oct 7, 2008 · NHTSA complaint 10244622

Motorcycle turn signals (rear) break and fall to hang by the wires. *tr

Exterior Lighting · received Sep 4, 2008 · NHTSA complaint 10240996

Not a incident yet. The issue is that multiple rubber parts on my motorcycle are failing from "dry rot" within days of purchase. These parts secure the windscreen and body panels in place and protect the clutch cable from debris. While the wind screen coming loose at speed is a scary thought the…

Structure · received Sep 1, 2008 · NHTSA complaint 10240556

Other Kawasaki KL650E years

← 2006 KL650E · 2009 KL650E →

YearComplaintsRecalls
2012 KL650E10
2009 KL650E62
2008123
2006 KL650E10

See all Kawasaki KL650E problems by year, every Kawasaki model, or the VIN decoder.

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Frequently asked questions

What are the most common problems with the 2008 Kawasaki KL650E?

Owners most often report exterior lighting, engine and engine cooling, structure problems. The top one, exterior lighting, accounts for 7 complaints.

Was there a recall on the 2008 Kawasaki KL650E?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2008 Kawasaki KL650E a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other KL650E model years, the 2008 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.