2002 Kawasaki KLR650 Problems, Complaints & Recalls

Source: NHTSA · Updated Feb 12, 2009 · 11 owner complaints analyzed

Compared with other KLR650 years
Far more complaints than other years 4th of 17 for complaints
Safety recalls
None on file
NHTSA crash rating
Not rated

Owners have filed 11 complaints with NHTSA about the 2002 Kawasaki KLR650. That ranks 4th out of 17 KLR650 model years for complaints. The most reported problem area is engine and engine cooling (8 complaints, 73%), typically at around 3,000 miles. There are no safety recalls on file for this model year.

Kawasaki KLR650
full view of my Kawasaki KLR 650 C. Representative photo; appearance varies by model year. Photo: No machine-readable author provided. JokerJH~commonswiki assumed (based on copyright claims)., CC BY 2.5, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2002 Kawasaki KLR650 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Engine and Engine Cooling8 · ~3,000 mi
Power Train1
Suspension1
Tires1
Visibility1
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Engine and Engine Cooling873%3,000——
Power Train19%———
Suspension19%———
Tires19%———
Visibility19%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2003, with 5 complaints
2002: 1200212003: 5200352005: 2200522006: 1200612007: 1200712009: 120091

n = 11 complaints · Source: NHTSA

2002 Kawasaki KLR650 recalls (0)

No safety recalls are on file for the 2002 Kawasaki KLR650.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

I have a 2002 kawasaki klr 650 with 6053 miles i am trying to sell it but no one wants it with out the balancer upgrade aka doohickey. I did mine today and found the spring broken. The tail end was missing. I know alot of people have been affected by this bad part inc. The balancer itself. I don't…

Suspension · received Feb 12, 2009 · NHTSA complaint 10258507

I own a 2002 kawasaki klr650 with approximately 9500 miles on it. I was riding at low speed on the date below when i heard a loud metal clang in the engine and the motorcycle came to a screeching halt. Luckily, i was only traveling at 30 mph and i was not in traffic. The cause of the incident was…

Engine and Engine Cooling · received Apr 11, 2007 · NHTSA complaint 10187570

Kawasaki klr650's have a problem with an engine balancer lever breaking. I have a 2002 klr and found my lever to be broken in three places. Although it did not cause a crash in this case, the broken pieces could easily cause an accident (and have in the past). You certainly do not want this piece…

Engine and Engine Cooling · received May 17, 2006 · NHTSA complaint 10157761

Dt: the contact stated the engine counter balance part on motorcycle failed. The contact purchased an after market part and replaced the failed one at his own expense. The motorcycle was not seen by a dealer. *ak

Engine and Engine Cooling · received Dec 8, 2005 · NHTSA complaint 10144784

Balancer tensioner spring failed. I had read reports on the internet desctibing the balancer tensioner system as being prone to failure. I found that the tensioner spring had broken where it attaches to the engine case. The motorcycle has 6706 miles on it. I am replacing the spring and tension…

Engine and Engine Cooling · received Jan 8, 2005 · NHTSA complaint 10105991

Other Kawasaki KLR650 years

← 2001 KLR650 · 2003 KLR650 →

See all Kawasaki KLR650 problems by year, every Kawasaki model, or the VIN decoder.

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Frequently asked questions

What are the most common problems with the 2002 Kawasaki KLR650?

Owners most often report engine and engine cooling, power train, suspension problems. The top one, engine and engine cooling, accounts for 8 complaints.

Was there a recall on the 2002 Kawasaki KLR650?

No safety recalls are on file for this model year.

Was the 2002 Kawasaki KLR650 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other KLR650 model years, the 2002 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.