2004 KIA Sedona Problems, Complaints & Recalls

Source: NHTSA · Updated Sep 25, 2026 · 176 owner complaints analyzed

Compared with other Sedona years
More complaints than other years 5th of 20 for complaints
NHTSA crash rating
Not rated

Owners have filed 176 complaints with NHTSA about the 2004 KIA Sedona. That ranks 5th out of 20 Sedona model years for complaints. The most reported problem area is wheels (32 complaints, 18%), typically at around 30,000 miles. Complaints mention 10 crashes, 14 fires, 25 injuries. There are 2 safety recalls covering this model year. NHTSA has opened 3 defect investigations involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2004 KIA Sedona problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Wheels32 · ~30,000 mi
Service Brakes, Hydraulic28 · ~13,740 mi
Engine and Engine Cooling24 · ~42,000 mi
Steering22 · ~68,000 mi
Electrical System18 · ~60,000 mi
Suspension17 · ~14,000 mi
Vehicle Speed Control12 · ~78,000 mi
Air Bags9 · ~36,000 mi
Unknown or Other9 · ~100,000 mi
Power Train7 · ~60,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Wheels3218%30,000——
Service Brakes, Hydraulic2816%13,740——
Engine and Engine Cooling2414%42,000——
Steering2213%68,000——
Electrical System1810%60,000——
Suspension1710%14,000——
Vehicle Speed Control127%78,000——
Air Bags95%36,000——
Unknown or Other95%100,000——
Power Train74%60,000——
Engine63%100,100——
Tires63%82,000——
Structure53%92,817——
Visibility53%47,230——
Seats42%80,000——
Exterior Lighting32%12,000——
Parking Brake32%15,950——
Child Seat21%22,344——
Fuel/propulsion System21%60,000——
Fuel System, Gasoline21%30,000——
Interior Lighting21%1,447——
Seat Belts21%35,000——
Equipment11%9,500——
Fuel System, Other11%50——
Service Brakes11%100,000——
Service Brakes, Air11%62,508——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2005, with 57 complaints
2004: 102004102005: 57572006: 252006252007: 882008: 132008132009: 10102010: 112010112011: 10102012: 6201262013: 552014: 7201472015: 442017: 4201742018: 222019: 1201912020: 112021: 1202112026: 11

n = 176 complaints · Source: NHTSA

2004 KIA Sedona recalls (2)

Tap a recall to see the problem, the risk and the fix.

Vehicle speed control:cablesJul 20, 2005 · NHTSA campaign 05V329000 · 118,447 vehicles

Problem: On certain mini vans, freezing conditions can cause water on the throttle cable to freeze during normal operation. Resistance to movement of the throttle cable can occur when the driver lifts their foot off of the gas pedal.

Risk: This can cause the cable to stick, thus preventing the engine from returning to idle and causing the vehicle to maintain speed or accelerate. Such an event can occur without warning and could cause a crash.

Fix: Dealers will modify a protective sleeve around the throttle cable. The recall began on august 15, 2005. Owners may contact kia at 1-800-333-4542.

WheelsMay 19, 2005 · NHTSA campaign 05V232000 · 37,358 vehicles

Problem: On certain mini vans equipped with alloy wheels, moisture can accumulate around the rear hub caps causing damage to the outer wheel bearing.

Risk: Wheel bearing failure may occur without warning which could result in a crash.

Fix: Dealers will replace the rear hub caps free of charge. Upon inspection, some vehicles will also require replacement of the rear outer bearings and/or hub assembly. The recall began on june 13, 2005. Owners may contact kia at 1-800-333-4542.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Steering intermediate shaft binding (EA08017) — opened Aug 28, 2008, closed Jul 1, 2009.
  • Steering binding (PE08033) — opened Apr 28, 2008, closed Aug 28, 2008.
  • Throttle cable binding (PE04067) — opened Sep 24, 2004, closed Jan 27, 2005, led to recall 05V013000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

In XXX, my 2004 Kia Sedona caught fire shortly after I arrived at work in [XXX]. My [XXX] daughter was with me because she was sick. After parking, I removed her from the back seat and went inside the salon. Minutes later, I returned and saw smoke coming from the engine. Within seconds, the front…

Engine · received Sep 25, 2026 · NHTSA complaint 11767032

Everything appears normal driving down road bout 45 to 50 mph. Slowed down for car n front was turning when I noticed smoke coming from under hood around headlights both sides. Then we pulled into a storage unit place. When even more smoke . I got out popped hood it was all on fire. I turned off…

Unknown or Other · received Oct 8, 2021 · NHTSA complaint 11436117

I have a 2004 kia sendona lx van and the wheel barrings are bad i fixed it once already a month ago and it is already broken again both times it completely fell apart in to little peices when i took the wheel off.

Wheels · received Mar 28, 2020 · NHTSA complaint 11319611

Tl* the contact owned a 2004 kia sedona. The contact stated that the vehicle caught fire. The fire department extinguished the fire. The vehicle was destroyed and towed to a tow yard. The contact mentioned that the cause of the fire was unknown. The dealer and manufacturer were not contacted. The…

Engine · received Apr 2, 2019 · NHTSA complaint 11193363

My 2004 kia sedona was sitting stationary in my driveway engine was off. When something in the engine compartment caught fire causing extensive damage to engine parts on the top side of the engine. Such be as fluid reservoirs wiring, fuse box, and more.

Engine · received Oct 21, 2018 · NHTSA complaint 11141627

Other KIA Sedona years

← 2003 Sedona · 2005 Sedona →

See all KIA Sedona problems by year, every KIA model, or the KIA VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 KIA Sedona?

Owners most often report wheels, service brakes, hydraulic, engine and engine cooling problems. The top one, wheels, accounts for 32 complaints.

Was there a recall on the 2004 KIA Sedona?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 KIA Sedona a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Sedona model years, the 2004 has more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.