2004 Lincoln Aviator Problems, Complaints & Recalls

Source: NHTSA · Updated Nov 12, 2019 · 81 owner complaints analyzed

Compared with other Aviator years
Far more complaints than other years 3rd of 11 for complaints
Safety recalls
None on file
NHTSA crash rating
Not rated

Owners have filed 81 complaints with NHTSA about the 2004 Lincoln Aviator. That ranks 3rd out of 11 Aviator model years for complaints. The most reported problem area is power train (21 complaints, 26%), typically at around 79,000 miles. Complaints mention 2 crashes, 1 fire, 3 injuries. There are no safety recalls on file for this model year. NHTSA has opened 2 defect investigations involving it.

Lincoln Aviator
Lincoln_Aviator_(U611) at IAA 2025. Representative photo; appearance varies by model year. Photo: Alexander Migl, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Lincoln Aviator problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Power Train21 · ~79,000 mi
Engine and Engine Cooling15 · ~60,750 mi
Structure15 · ~71,000 mi
Electrical System8 · ~105,400 mi
Air Bags7 · ~89,592 mi
Steering6 · ~80,000 mi
Visibility6 · ~1,400 mi
Engine5 · ~102,000 mi
Suspension5 · ~80,000 mi
Unknown or Other5 · ~97,792 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Power Train2126%79,000——
Engine and Engine Cooling1519%60,750——
Structure1519%71,000——
Electrical System810%105,400——
Air Bags79%89,592——
Steering67%80,000——
Visibility67%1,400——
Engine56%102,000——
Suspension56%80,000——
Unknown or Other56%97,792——
Exterior Lighting34%62,000——
Service Brakes, Hydraulic34%32,000——
Equipment22%43,500——
Fuel System, Gasoline22%60,750——
Seats22%7,270——
Tires22%52,670——
Wheels22%115,170——
Latches/locks/linkages11%———
Visibility/wiper11%72,614——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2010, with 17 complaints
2004: 8200482005: 552006: 2200622007: 442008: 6200862009: 552010: 172010172011: 10102012: 2201222013: 662014: 5201452015: 332016: 1201612017: 332019: 420194

n = 81 complaints · Source: NHTSA

2004 Lincoln Aviator recalls (0)

No safety recalls are on file for the 2004 Lincoln Aviator.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Vehicle Rollaway Allegations (EA09013) — opened Aug 18, 2009, closed Feb 12, 2013.
  • Spark plug ejection from cylinder head (DP05005) — opened Sep 22, 2005, closed Jan 4, 2006.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

My suv misfires, slips in and out of gears, stalls at stop signs and lights, accelerates at stop lights. Occasionally when the ac is turned on, there is a very loud clunk sound.

Electrical System · received Nov 12, 2019 · NHTSA complaint 11279658

Hit a guardrail on the parkway and only the passenger airbag deployed.

Air Bags · received Nov 3, 2019 · NHTSA complaint 11277768

Backed up vehicle stopped shifted transmission to drive pressed accelerator vehicle rocketed backward because shift cable dislodged from attachment on transmission.

Unknown or Other · received May 20, 2019 · NHTSA complaint 11208645

Battery keeps getting drained, i have have had six new battery's within two years. Alternator has been replaced.

Electrical System · received Feb 26, 2019 · NHTSA complaint 11182508

Shifter does not come out of park without trying many many times before it releases.

Unknown or Other · received Dec 26, 2017 · NHTSA complaint 11056656

Other Lincoln Aviator years

← 2003 Aviator · 2005 Aviator →

See all Lincoln Aviator problems by year, every Lincoln model, or the Lincoln VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 Lincoln Aviator?

Owners most often report power train, engine and engine cooling, structure problems. The top one, power train, accounts for 21 complaints.

Was there a recall on the 2004 Lincoln Aviator?

No safety recalls are on file for this model year.

Was the 2004 Lincoln Aviator a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Aviator model years, the 2004 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.