2004 Mercedes Benz E500 Problems, Complaints & Recalls

Source: NHTSA · Updated May 26, 2026 · 142 owner complaints analyzed

Compared with other E500 years
Far more complaints than other years 1st of 7 for complaints
NHTSA crash rating
Not rated

Owners have filed 142 complaints with NHTSA about the 2004 Mercedes Benz E500. That is the most of any E500 model year in the database (7 years). The most reported problem area is fuel/propulsion system (56 complaints, 39%), typically at around 93,000 miles. Complaints mention 3 crashes, 2 fires, 3 injuries. There are 3 safety recalls covering this model year. NHTSA has opened 1 defect investigation involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Mercedes Benz E500 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Fuel/propulsion System56 · ~93,000 mi
Fuel System, Gasoline30 · ~85,000 mi
Suspension23 · ~98,750 mi
Service Brakes19 · ~99,000 mi
Electrical System7 · ~61,000 mi
Engine7 · ~109,000 mi
Power Train7 · ~45,965 mi
Service Brakes, Hydraulic7 · ~120,000 mi
Engine and Engine Cooling3 · ~49,000 mi
Unknown or Other3 · ~87,594 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Fuel/propulsion System problems5639%93,000“fuel tank” (25%)$2,100
Fuel System, Gasoline3021%85,000——
Suspension2316%98,750——
Service Brakes1913%99,000——
Electrical System75%61,000——
Engine75%109,000——
Power Train75%45,965——
Service Brakes, Hydraulic75%120,000——
Engine and Engine Cooling32%49,000——
Unknown or Other32%87,594——
Equipment21%55,250——
Air Bags11%45,000——
Fuel System, Other11%45,000——
Seat Belts11%166,000——
Steering11%76,933——
Tires11%105——
Wheels11%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2013, with 27 complaints
2004: 5200452005: 222007: 2200722008: 442009: 2200922010: 332011: 2201122012: 21212013: 272013272014: 27272015: 192015192016: 772017: 5201752018: 552019: 2201922020: 222021: 2202122022: 222024: 1202412026: 22

n = 142 complaints · Source: NHTSA

2004 Mercedes Benz E500 recalls (3)

Tap a recall to see the problem, the risk and the fix.

Visibility:sun/moon roof assemblyNov 19, 2024 · NHTSA campaign 24V874000 · 33,456 vehicles

Problem: Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2001-2011 C-Class, CLK, E-Class, and CLS vehicles. Please see the recall report for a complete list of models and model years. The glass sunroof panel may not be properly secured and can detach.

Risk: A detached sunroof panel can become a road hazard, increasing the risk of a crash.

Fix: Dealers will inspect and replace the sunroof panel as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact MBUSA customer service at 1-800-367-6372. This recall is an expansion of previous NHTSA recall number 22V-954. MBUSA's number for this recall is 2024120001/2/3.

Visibility:sun/moon roof assemblyDec 23, 2022 · NHTSA campaign 22V954000 · 131,653 vehicles

Problem: Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2001-2011 C-Class, CLK, E-Class, and CLS vehicles. Please refer to MBUSA's recall report for specific vehicle model details. The glass sunroof panel may not be properly secured and may detach.

Risk: A detached sunroof panel may become a road hazard, increasing the risk of a crash.

Fix: Dealers will inspect and replace the sunroof panel as necessary free of charge. Owner notification letters were mailed February 3, 2023. Owners may contact MBUSA customer service at 1-800-367-6372. This recall expands NHTSA recall number 19V-918. MBUSA's numbers for this recall are 2023010004, 2023010005, and 2023010006.

Visibility:sun/moon roof assemblyDec 20, 2019 · NHTSA campaign 19V918000 · 747,928 vehicles

Problem: Mercedes-Benz USA, LLC. (MBUSA) is recalling certain 2001-2011 vehicles. The bonding between the glass panel and the sliding roof frame may deteriorate, possibly resulting in the glass panel detaching from the vehicle. For a full list of the affected models visit: https://static.nhtsa.gov/odi/rcl/2019/RMISC-19V918-4126.pdf

Risk: A detached glass panel can separate from the vehicle and become a road hazard, increasing the risk of a crash.

Fix: MBUSA will notify owners, and dealers will inspect the glass panel bonding and replace the sliding roof, as necessary, free of charge. The recall began July 10, 2020. Owners may contact MBUSA customer service at 1-800-367-6372. MBUSA's number for this recall is 2020040011.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Fuel Leakage From The Fuel Tank (EA13003) — opened Mar 15, 2013, closed Dec 19, 2014.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Approximately in March 2026, I started noticing a very strong gasoline odor coming from my 2004 Mercedes-Benz E 500 4-matic with original miles approximately 56,300. The fuel odor always got stronger whenever I would fill up the gas tank. The history on my car is such that it has always been garage…

Fuel/propulsion System · received May 26, 2026 · NHTSA complaint 11740023

I am submitting this complaint regarding a suspected safety-related defect involving the fuel system of my Mercedes-Benz vehicle. I have experienced a persistent gasoline odor originating from the vehicle. The presence of fuel odor is not a normal operating condition and reasonably indicates a…

Fuel/propulsion System · received Jan 20, 2026 · NHTSA complaint 11712043

Vehicle started smoking and caught fire while I was driving. Pulled over and vehicle erupted in flames. It took firefighters 2 hours to put out that fire.

Unknown or Other · received Mar 5, 2024 · NHTSA complaint 11575528

The contact owns a 2004 Mercedes-Benz E500. The contact stated while driving 55 MPH, there was an abnormally strong fuel odor inside the vehicle. The contact stated that upon making a stop, he noticed fuel leaking onto the driver's side rear wheel. The vehicle was taken to an independent mechanic…

Fuel System, Gasoline · received Sep 7, 2022 · NHTSA complaint 11483269

the car has smelled like gas from the minute i received it. the previous owner told me that mercedes had quoted 5 grand to fix it so i would only put half a tank in at a time. turns out there was a warranty on it but has since expired. why wasn't it fixed for free when the previous owner brought…

Fuel/propulsion System · received Jan 12, 2022 · NHTSA complaint 11447158

Other Mercedes Benz E500 years

← 2003 E500 · 2005 E500 →

YearComplaintsRecalls
2009 E50010
2008 E50010
2007 E50010
2006 E500504
2005 E5001403
20041423
2003 E5001253

See all Mercedes Benz E500 problems by year, every Mercedes Benz model, or the Mercedes Benz VIN decoder.

Similar Mercedes Benz models

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Frequently asked questions

What are the most common problems with the 2004 Mercedes Benz E500?

Owners most often report fuel/propulsion system, fuel system, gasoline, suspension problems. The top one, fuel/propulsion system, accounts for 56 complaints.

Was there a recall on the 2004 Mercedes Benz E500?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Mercedes Benz E500 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other E500 model years, the 2004 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.