2004 Mitsubishi Outlander Problems, Complaints & Recalls

Source: NHTSA · Updated Aug 25, 2022 · 52 owner complaints analyzed

Compared with other Outlander years
About as many complaints as other years 10th of 23 for complaints
NHTSA crash rating
Not rated

Owners have filed 52 complaints with NHTSA about the 2004 Mitsubishi Outlander. That ranks 10th out of 23 Outlander model years for complaints. The most reported problem area is suspension (20 complaints, 38%), typically at around 96,484 miles. Complaints mention 10 crashes, 5 injuries. There are 4 safety recalls covering this model year.

Mitsubishi Outlander
2025 Mitsubishi Outlander PHEV (fourth generation) in Leinfelden-Echterdingen. Representative photo; appearance varies by model year. Photo: Alexander Migl, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Mitsubishi Outlander problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Suspension20 · ~96,484 mi
Structure8 · ~169,214 mi
Air Bags7 · ~57,500 mi
Engine and Engine Cooling6 · ~29,000 mi
Exterior Lighting6 · ~39,000 mi
Steering5 · ~2,000 mi
Power Train3 · ~34,400 mi
Electrical System2 · ~500 mi
Engine2 · ~105,000 mi
Fuel System, Gasoline2 · ~59,228 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Suspension2038%96,484——
Structure815%169,214——
Air Bags713%57,500——
Engine and Engine Cooling612%29,000——
Exterior Lighting612%39,000——
Steering510%2,000——
Power Train36%34,400——
Electrical System24%500——
Engine24%105,000——
Fuel System, Gasoline24%59,228——
Seat Belts24%35,400——
Service Brakes24%124,000——
Vehicle Speed Control24%307,500——
Visibility24%34,828——
Equipment12%49,300——
Fuel/propulsion System12%69,000——
Tires12%22,000——
Unknown or Other12%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2016, with 9 complaints
2003: 1200312004: 552005: 2200522006: 552007: 3200732008: 332009: 4200942010: 332012: 1201212013: 222014: 1201412015: 222016: 9201692017: 552018: 2201822020: 222021: 1202112022: 11

n = 52 complaints · Source: NHTSA

2004 Mitsubishi Outlander recalls (4)

Tap a recall to see the problem, the risk and the fix.

Suspension:front:control arm:lower armJun 23, 2016 · NHTSA campaign 16V458000 · 194,674 vehicles

Problem: Mitsubishi Motors North America, Inc. (MMNA) is recalling certain model year 2002-2007 Lancer, 2004 Lancer Wagon, 2003-2006 Lancer Evolution, 2003-2006 Outlander and 2007-2013 Outlander V-6 vehicles originally sold in, or ever registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin and the District of Columbia. In the affected vehicles, the front lower control arms may detach due to the front cross member corroding from salt water exposure such as from road salt use.

Risk: A detached front control arm can result in the loss of control of the vehicle, increasing the risk of a crash.

Fix: MMNA will notify owners, and dealers will inspect the front cross members. Depending on the level of existing corrosion, either a sealing/anti-corrosion agent will be applied or the front cross member will be replaced with a new one that has a sealing/anti-corrosion agent applied to it. These repairs will be performed free of charge. The recall began January 2017. Owners may contact MMNA customer service at 1-888-648-7820. MMNA's number for this recall is SR-16-003.

Equipment:other:labelsSep 1, 2004 · NHTSA campaign 04V428000 · 100,432 vehicles

Problem: Certain passenger vehicles fail to conform to the requirements of federal motor vehicle safety standard no. 208, 'occupant crash protection.' the bilingual english/spanish removable air bag warning labels affixed to the dash and to the sunvisor do not meet the size requirements of the standard.

Risk: This does not meet the requirements of the standard.

Fix: Mitsubishi caribbean will mail a customer notification letter containing a written description and a graphic of the bi-lingual dashboard air bag warning label. In addition, all current 2000-2004 nativa owners will also receive replacement air bag alert labels for the sun visors. This recall is expected to begin during march or april 2005. The notification to the nativa owners is expected to begin during april or may 2005. Owners should contact mitsubishi caribbean at 1-787-251-8715.

Trailer hitchesApr 26, 2004 · NHTSA campaign 04V197000 · 2,175 vehicles

Problem: Certain sport utility vehicles may have been equipped with dealer-installed trailer hitch wiring harness and control module. The electronic control module can overheat.

Risk: Overheating of the trailer hitch wiring harness module could result in a fire.

Fix: Owners are being requested to stop using the harness until a newly designed replacement is provided and can be installed by the dealer. The recall began on may 28, 2004. Owners should contact mitsubishi at 1-888-648-7820.

Visibility:windshield wiper/washerNov 3, 2003 · NHTSA campaign 03V429000 · 394 vehicles

Problem: On certain sport utility vehicles located in the caribbean, due to a software programming error in the electronic timing and control system (etacs), while using the intermittent wiper mode, the intermittent wiper sweep time interval may increase as much as 6.8 second between wiper sweeps.

Risk: If this occurs during severe weather and during vehicle's high-speed operation, the driver visibility would be reduced, which could lead to a crash.

Fix: Dealers will replace the etacs module. Owner notification began november 14, 2003. Owners should contact mitsubishi caribbean at 1-800-981-0452.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2004 Mitsubishi Outlander. The contact stated that while driving at a slow speed, the front subframe detached. The contact stated that the driver’s side front wheel was pointing outwards. The contact received notification of NHTSA Campaign Number: 16V458000 (Suspension)…

Suspension · received Aug 25, 2022 · NHTSA complaint 11481129

The entire undercarriage is rusted out, it was taken to Ricart near columbus ohio where they simply sprayed an anti rust coating over the existing rust. There is now rusted holes and the vehicle has spun out driving in straight due to control arm issues and whatever else. The vehicle is not…

Suspension · received Oct 5, 2021 · NHTSA complaint 11435602

The front control arm where it bolts to the k frame rusted away completly resulting in the front drivers tire to come off. Was in a get in go parking lot turning when this happened luckly no one was hurt.

Steering · received Oct 29, 2020 · NHTSA complaint 11367002

Rear subframe rusted through while moving slowly in driveway causing the driver's side rear wheel to misalign, making the car unable to move. Car was towed to repair shop where rear subframe was replaced.

Suspension · received Feb 24, 2020 · NHTSA complaint 11311118

TL* THE CONTACT OWNS A 2004 MITSUBISHI OUTLANDER. THE CONTACT STATED THAT THE VEHICLE'S SUBFRAME FRACTURED DUE TO RUST. THE VEHICLE WAS TAKEN TO DES MOINES MITSUBISHI (4475 MERLE HAY RD, DES MOINES, IA 50310, [redacted]) FOR AN UNKNOWN RECALL REPAIR THAT INVOLVED EITHER REPLACING THE SUBFRAME OR…

Structure · received Nov 23, 2018 · NHTSA complaint 11153299

Other Mitsubishi Outlander years

← 2003 Outlander · 2005 Outlander →

See all Mitsubishi Outlander problems by year, every Mitsubishi model, or the Mitsubishi VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 Mitsubishi Outlander?

Owners most often report suspension, structure, air bags problems. The top one, suspension, accounts for 20 complaints.

Was there a recall on the 2004 Mitsubishi Outlander?

Yes, 4 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Mitsubishi Outlander a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Outlander model years, the 2004 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.