2025 Peterbilt 535 Problems, Complaints & Recalls

Source: NHTSA · Updated Jun 27, 2025 · 0 owner complaints analyzed

Compared with other 535 years
Not enough data 1st of 5 for complaints
NHTSA crash rating
Not rated

NHTSA has received no owner complaints about the 2025 Peterbilt 535 so far. There are 3 safety recalls covering this model year.

Complaints are unverified owner reports and are not adjusted for sales volume.

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2025 Peterbilt 535 recalls (3)

Tap a recall to see the problem, the risk and the fix.

Exterior lighting:lighting control module:softwareJun 26, 2025 · NHTSA campaign 25V436000 · 56,260 vehicles

Problem: PACCAR Incorporated (PACCAR) is recalling certain 2024-2026 Kenworth T480, T680, T880, W990, Peterbilt 520, 536, 537, 548, 567, 579, 589, 2025 Kenworth T180, Peterbilt 535, 2025-2026 Kenworth T280, T380 and L770 vehicles. The tail brake light, upper and lower beam headlights, reverse light, and turn signal may not illuminate as intended. In addition, the lift axles, if lowered, may revert to a raised position, or oscillate up and down when the signal warning lights are activated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices and Associated Equipment."

Risk: Delayed and unsteady headlights can result in insufficient illumination of the road, decreasing the driver's visibility and increasing the risk of a crash. In addition, an unexpected position change of the lift axles may increase the risk of injury.

Fix: Dealers will update the VCU software, free of charge. Owner letters were mailed August 19, 2025. Owners may contact Kenworth's customer service at 1-425-828-5888 and Peterbilt's customer service at 1-940-591-4220. PACCAR's number for this recall is 25PACF.

Exterior lighting:hazard flashing warning lights:switch; electrical system: instrument cluster/panel; exterior lighting:lighting control module:softwareJan 29, 2025 · NHTSA campaign 25V041000 · 5,378 vehicles

Problem: PACCAR Incorporated (PACCAR) is recalling certain 2025 Kenworth T180, Peterbilt 535, 567, 2025-2026 Kenworth T280, 2023-2026 Kenworth T380, 2024-2026 Kenworth T480, 2024-2026 Peterbilt 536, 537, and 548 trucks. The exterior lighting switch may fail, resulting in the hazard lights and the instrument display back-light brightness adjustment not functioning. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 101, "Control and Displays" and 108, "Lamps, Reflective Devices and Associated Equipment."

Risk: Inoperative hazard lights cannot alert other drivers as intended. In addition, the inability to adjust the brightness on the instrument panel display can make it difficult to see critical safety information or distract the driver. Both scenarios can increase the risk of a crash.

Fix: Dealers will update the vehicle cab controller unit (VECU) software, free of charge. Owners are advised that a non-responsive switch can be temporarily reset by a key cycle. Owner notification letters were mailed March 26, 2025. Owners may contact Kenworth's customer service at 1-425-828-5888 and Peterbilt's customer service at 1-940-591-4220. PACCAR's numbers for this recall are 25KWB and 25PBB.

SteeringJan 25, 2024 · NHTSA campaign 24V044000 · 45,887 vehicles

Problem: PACCAR Incorporated (PACCAR) is recalling certain 2024-2025 Kenworth T280, T380, T480, T680, T880, L770, W990, and 2024-2025 Peterbilt 389, 520, 535, 536, 537, 548, 567, 579, 589 trucks. The steering gear assemblies may have been assembled incorrectly with fewer recirculating balls than are required, which may result in a loss of steering control.

Risk: A loss of steering control increases the risk of a crash.

Fix: Dealers will inspect and replace the steering gears as necessary, free of charge. Owner notification letters were mailed March 20, 2024. Owners may contact Peterbilt customer service at 1-940-591-4220 and/or Kenworth customer service at 1-425-828-5888. PACCAR's numbers for this recall are 24PBC and 24KWC.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Other Peterbilt 535 years

← 2024 535

YearComplaintsRecalls
202503
2024 53504
2023 53504
2022 53502
2021 53501

See all Peterbilt 535 problems by year, every Peterbilt model, or the VIN decoder.

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Frequently asked questions

What are the most common problems with the 2025 Peterbilt 535?

NHTSA has no owner complaints on file yet.

Was there a recall on the 2025 Peterbilt 535?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2025 Peterbilt 535 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other 535 model years, the 2025 has too little data to compare. Always get a pre-purchase inspection and check the VIN for open recalls.