1996 Plymouth Grand Voyager Problems, Complaints & Recalls

Source: NHTSA · Updated Jan 11, 2019 · 569 owner complaints analyzed

Compared with other Grand Voyager years
Far more complaints than other years 1st of 8 for complaints
NHTSA crash rating
Not rated

Owners have filed 569 complaints with NHTSA about the 1996 Plymouth Grand Voyager. That is the most of any Grand Voyager model year in the database (8 years). The most reported problem area is power train (103 complaints, 18%), typically at around 82,708 miles. Complaints mention 10 crashes, 23 fires, 9 injuries. There are 9 safety recalls covering this model year. NHTSA has opened 11 defect investigations involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 1996 Plymouth Grand Voyager problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Power Train103 · ~82,708 mi
Electrical System99 · ~69,628 mi
Fuel System, Gasoline94 · ~141,000 mi
Engine and Engine Cooling91 · ~94,500 mi
Air Bags90 · ~123,500 mi
Service Brakes, Hydraulic55 · ~120,000 mi
Visibility49 · ~61,000 mi
Structure42 · ~94,500 mi
Vehicle Speed Control37 · ~54,000 mi
Steering30 · ~27,300 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Power Train problems10318%82,708“transmission failed” (16%)$3,850
Electrical System problems9917%69,628“horn cruise” (14%)$460
Fuel System, Gasoline problems9417%141,000“fuel tank” (44%)—
Engine and Engine Cooling problems9116%94,500“serpentine belt” (10%)—
Air Bags problems9016%123,500“air bag” (42%)—
Service Brakes, Hydraulic problems5510%120,000——
Visibility499%61,000——
Structure427%94,500——
Vehicle Speed Control377%54,000——
Steering305%27,300——
Equipment265%104,500——
Suspension234%81,000——
Child Seat204%———
Latches/locks/linkages193%65,984——
Unknown or Other153%60,000——
Seat Belts132%157,000——
Exterior Lighting102%49,000——
Seats71%130,000——
Tires51%———
Parking Brake31%———
Fuel/propulsion System20%192,500——
Fuel System, Other20%———
Interior Lighting20%———
Engine10%170,000——
Service Brakes10%205,000——
Service Brakes, Air10%———
Visibility/wiper10%205,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2002, with 98 complaints
1996: 181996181997: 62621998: 441998441999: 73732000: 932000932001: 92922002: 982002982003: 40402004: 282004282005: 442006: 3200632007: 332008: 3200832009: 442010: 1201012014: 112015: 1201512019: 11

n = 569 complaints · Source: NHTSA

1996 Plymouth Grand Voyager recalls (9)

Tap a recall to see the problem, the risk and the fix.

Air bags:frontalNov 7, 2002 · NHTSA campaign 02V293000 · 1,500,521 vehicles

Problem: On certain mini vans, the clockspring assembly may have been wound incorrectly during the vehicle assembly process.

Risk: This condition will manifest itself through illumination of the air bag warning lamp, and could eventually result in a driver's air bag open circuit, if the part is not replaced in a reasonable amount of time.

Fix: Dealers will replace the clockspring assembly on all vehicles with 70,000 miles or less. An extended lifetime warranty will also be placed on this component for all affected vehicles, regardless of mileage. Daimlerchrysler will also reimburse owners who have paid to have the clockspring replaced on their vehicles. Owner notification began november 18, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.

Fuel system, gasoline:fuel injection systemSep 13, 2000 · NHTSA campaign 00V268000 · 1,163,000 vehicles

Problem: Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.

Risk: Fuel leakage in the presence of an ignition source can result in a fire.

Fix: Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.

Fuel system, gasoline:delivery:fuel pumpAug 9, 1999 · NHTSA campaign 99V216000 · 635,469 vehicles

Problem: Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.

Risk: If a fuel leak occurs in the presence of an ignition source, a fire could occur.

Fix: Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.

Child seatAug 6, 1998 · NHTSA campaign 98V185000 · 157,000 vehicles

Problem: Vehicle description: mini vans equipped with integrated child seats. The shoulder harness restraint on the integrated child seat can become difficult to extract when the safety belt latch plate becomes contaminated.

Risk: This can cause difficulty in releasing a child from the restraint.

Fix: Dealers will clean the latch mechanism. An extender will be added to the emergency release anchor for the child seat safety belts so that the release clips are more visible and accessible to the operator in the event that the retractor mechanism can not be unlocked. In addition, an instructional owner's manual supplement card will be provided.

Seat belts:integrated child seatJul 18, 1996 · NHTSA campaign 96V136000 · 200 vehicles

Problem: The bolts which secure the integrated child seat modules to the seat frame can break.

Risk: In the event of a vehicle accident, the child seat may not provide adequate protection to the occupant.

Fix: Dealers will replace the integrated child seat module bolts.

Fuel system, gasoline:storage:tank assembly:filler pipe and capJan 16, 1996 · NHTSA campaign 96V002000 · 265,000 vehicles

Problem: A static electric charge can build up on the ungrounded metal section of the fuel filler tube.

Risk: This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.

Fix: Dealers will install a ground strap for the fuel filler tube.

Engine and engine cooling:engine:gasolineJan 11, 1996 · NHTSA campaign 96V006000 · 40,000 vehicles

Problem: In certain vehicles, the engine cylinder head oil galley plug does not seal properly and engine cylinder head oil is not adequately retained.

Risk: Inadequate sealing and retention of the plug can result in oil leakage which could cause a fire in the engine compartment.

Fix: Dealers will install an expansion plug and retaining bracket over the cylinder head oil galley plug.

Fuel system, gasoline:delivery:hoses, lines/piping, and fittingsDec 8, 1995 · NHTSA campaign 95V236000 · 80,000 vehicles

Problem: The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.

Risk: Fuel leakage increases the potential for a vehicle fire.

Fix: Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.

SeatsNov 28, 1995 · NHTSA campaign 95V225000 · 20,000 vehicles

Problem: The bolts which secure the rear bench seats to the seat risers may be embrittled and fracture.

Risk: In case of an accident, the bolt may fail and can cause the seat to break away from the seat risers, which increases the potentialof injury to its occupants.

Fix: Dealers will replace the rear bench seat to riser bolts.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Air bag clockspring (EA01007) — opened Feb 21, 2001, closed Nov 22, 2002, led to recall 02V293000.
  • Air bag clockspring (PE00032) — opened Aug 8, 2000, closed Feb 21, 2001, led to recall 02V293000.
  • Dc minivan fuel injector rail leak (RQ00008) — opened Mar 9, 2000, closed Mar 18, 2002, led to recall 00V268000.
  • Post collision fuel system (EA99013) — opened Jun 11, 1999, closed Aug 10, 2001.
  • Post-collision fuel system integrity (PE99010) — opened Feb 3, 1999, closed Jun 11, 1999.
  • Fuel tank leaks (EA97002) — opened Jan 31, 1997, closed Feb 10, 1998.
  • Integrated child seat belt lockup (EA97003) — opened Jan 31, 1997, closed Aug 19, 1998, led to recall 97I001000.
  • Integrated child seat belt lockup (SQ96016) — opened Sep 18, 1996, closed Feb 4, 1997.
  • Fuel leaks from the gas tank (PE96051) — opened Aug 19, 1996, closed Jan 31, 1997, led to recall 99V216000.
  • Safety blt latch operation (PE96008) — opened Jan 25, 1996, closed Jun 28, 1996.
  • Fuel leakeage from rollover valve (PE95053) — opened Oct 25, 1995, closed Dec 22, 1995, led to recall 95V236000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Affected component: body control module the bcm controls the following: wipers, fuel pump, vehicle power and much more. During a rainy day in oregon ciry oregon, the bcm failed. The car was moving into a parking lot at less than 20 mph. In the parking lot was a police vehicle. When the bcm failed…

Service Brakes · received Jan 11, 2019 · NHTSA complaint 11166547

While driving at any speed (around 65 miles) my vehicle suddenly shutdown without warning due to fuel pump. I haven't fixed yet. And it has a electrical problems too. *tr

Fuel/propulsion System · received Jan 26, 2015 · NHTSA complaint 10678981

Engine would start and run a few seconds and then go dead. Engine would restart and run very rough for a few seconds and continue to go dead. Eventually engine would not start. Checked power at coil and there would be power for a second when switch was turned on and then auto shutdown relay clicks…

Engine · received Sep 9, 2014 · NHTSA complaint 10631951

Tl*the contact owned a 1996 plymouth grand voyager. While driving in reverse approximately 1 mph he smelled an odor of gasoline and the vehicle engulfed into flames. The fire began underneath the hood of the vehicle. The fire department extinguished the flames. The vehicle was destroyed and towed…

Fuel System, Gasoline · received Nov 23, 2010 · NHTSA complaint 10367315

Rusted strut towers on 1996 plymouth grand voyager front strut popped through almost crashed other complaint number found on internet probably a lot more 10090457. *tr

Structure · received Sep 22, 2009 · NHTSA complaint 10284828

Other Plymouth Grand Voyager years

← 1995 Grand Voyager · 1997 Grand Voyager →

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Frequently asked questions

What are the most common problems with the 1996 Plymouth Grand Voyager?

Owners most often report power train, electrical system, fuel system, gasoline problems. The top one, power train, accounts for 103 complaints.

Was there a recall on the 1996 Plymouth Grand Voyager?

Yes, 9 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 1996 Plymouth Grand Voyager a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Grand Voyager model years, the 1996 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.