2002 Saab 9-5 Problems, Complaints & Recalls

Source: NHTSA · Updated Jun 5, 2014 · 65 owner complaints analyzed

Compared with other 9-5 years
Far more complaints than other years 4th of 14 for complaints
NHTSA crash rating
Not rated

Owners have filed 65 complaints with NHTSA about the 2002 Saab 9-5. That ranks 4th out of 14 9-5 model years for complaints. The most reported problem area is electrical system (33 complaints, 51%), typically at around 47,000 miles. Complaints mention 2 crashes, 5 fires, 2 injuries. There are 6 safety recalls covering this model year. NHTSA has opened 1 defect investigation involving it.

Saab 9-5
Saab 9-5 sedan photographed in USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2002 Saab 9-5 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System33 · ~47,000 mi
Engine and Engine Cooling13 · ~40,450 mi
Fuel System, Gasoline6 · ~52,750 mi
Fuel System, Other3 · ~66,500 mi
Power Train3 · ~68,000 mi
Seat Belts3 · ~125,000 mi
Unknown or Other3 · ~43,000 mi
Air Bags2 · ~128,000 mi
Steering2 · ~51,000 mi
Vehicle Speed Control2 · ~61,750 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System3351%47,000——
Engine and Engine Cooling1320%40,450——
Fuel System, Gasoline69%52,750——
Fuel System, Other35%66,500——
Power Train35%68,000——
Seat Belts35%125,000——
Unknown or Other35%43,000——
Air Bags23%128,000——
Steering23%51,000——
Vehicle Speed Control23%61,750——
Exterior Lighting12%65,002——
Latches/locks/linkages12%9,100——
Seats12%———
Structure12%36,000——
Tires12%114,580——
Wheels12%114,580——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2004, with 11 complaints
2002: 4200242003: 5200352004: 112004112005: 9200592006: 112006112007: 112007112008: 2200822009: 3200932010: 4201042012: 1201212013: 1201312014: 320143

n = 65 complaints · Source: NHTSA

2002 Saab 9-5 recalls (6)

Tap a recall to see the problem, the risk and the fix.

Seats:front assembly:head restraintApr 9, 2008 · NHTSA campaign 08V160000 · 57,389 vehicles

Problem: Saab is recalling 57,389 my 2002-2008 9-5 series vehicles for failing to comply with the requirements of federal motor vehicle safety standard no. 201, "occupant protection in interior impact." during compliance testing, one of the upper interior occupant protection test points exceeded the standard's requirements.

Risk: In the event of a vehicle crash, personal injury to occupants may occur.

Fix: Dealers will install a-pillar trim with improved energy-absorbing capability free of charge. The recall began on november 25, 2008. Owners may contact saab at 1-800-955-9007.

Fuel system, gasoline:delivery:hoses, lines/piping, and fittingsMar 7, 2007 · NHTSA campaign 07V087000 · 94,377 vehicles

Problem: On certain passenger vehicles, the fuel pump retaining tabs holding the fuel lines were damaged during production.

Risk: Over time, this could cause the fuel lines to loosen from the pump resulting in fuel leakage. If an ignition source were present, the fuel may ignite resulting in a vehicle fire.

Fix: Dealers will develop a securing bracket that will secure the fuel lines to the fuel pump even if the plastic retaining tabs should break. The recall began on june 13, 2007. This is an expansion of previous recall campaigns - see 04v557 and 06v126. Owners may contact saab at 1-800-955-9007.

Electrical system:ignition:moduleOct 26, 2006 · NHTSA campaign 06V410000 · 5,078 vehicles

Problem: Certain passenger vehicles equipped with b308 6-cylinder gasoline engines may experience overheating and burnout of the isolated gated bipolar transistor (igbt) within the ignition discharge module (idm) due to increased susceptibility to electrical loads.

Risk: Overheating of the igbt occurs most often at engine start-up, but it may also occur while the engine is running. Engine stalling may occur, which could result in a crash.

Fix: Dealers will inspect to see what version idm is in the vehicle and replace the idm if it is a version built prior to january 2003. The recall is expected to begin during december 2005. Owners may contact saab at 1-800-955-9007. Note: this recall is an expansion of a previous campaign (please see 05v399).

Electrical system:ignition:moduleSep 14, 2005 · NHTSA campaign 05V399000 · 103,202 vehicles

Problem: Certain passenger vehicles equipped with b205/b235 4-cylinder gasoline engines and b308 6-cylinder gasoline engines may experience overheating and burnout of the isolated gated bipolar transistor (igbt) within the ignition discharge module (idm) due to increased susceptibility to electrical loads.

Risk: Overheating of the igbt occurs most often at engine start-up, but it may also occur while the engine is running. Engine stalling may occur, which could result in a crash.

Fix: Dealers will inspect to see what version idm is in the vehicle and replace the idm if it is a version built prior to the introduction of qp3. An interim letter will be mailed to owners in october 2005, informing them of the condition. Parts are now available and owners will be notified to bring their vehicles in to the dealers to have the idm replaced by letter dated march 13, 2006. Owners may contact saab at 1-800-955-9007.

Wheels:hubJan 13, 2003 · NHTSA campaign 03V006000 · 70,726 vehicles

Problem: On certain passenger vehicles, if an owner changes their wheels/tires between summer and winter using a steel wheel in the winter and an alloy wheel in the summer, it is possible for rust and contamination to build up on the wheel hub during the steel wheel usage. If this occurs and the contamination is not removed, it is possible that after the tire change service, some of this contamination could flake or grind away resulting in reduced clamping force of the wheel to the hub. Over several seasons, it is possible that this reduced force could result in fractures developing in the wheel bolts due to wheel to hub movement.

Risk: These fractures would result in wheel bolt breakage, allowing the wheel to detach from the wheel hub, increasing the risk of a crash.

Fix: Owners will be contacted by mail and asked whether they change between steel and alloy wheels. If they do engage in this practice, they will be instructed to bring their cars to an authorized dealer. The dealer will remove the wheels, clean any contamination from the wheel and wheel hub, and replace the wheels using new improved bolts with attached washers. Owner notification began march 31, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact saab at 1-800-955-9007.

Steering:linkages:knuckle:spindle:armJan 4, 2002 · NHTSA campaign 02V006000 · 2,601 vehicles

Problem: The steering knuckle castings on certain passenger vehicles may have been contaminated during the casting process.

Risk: These knuckles can break, resulting in possible loss of steering control.

Fix: Dealers will inspect the steering knuckle for the casting number. If the knuckle was in the defective batch, the steering knuckle will be replaced. Owner notification is expected to begin during january 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact saab at 1-800-955-9007.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Engine stall/ engine compartment fires (PE05017) — opened Apr 7, 2005, closed Sep 23, 2005, led to recall 05V399000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The engine on my 4 cylinder saab 9-5 (2002) has suddenly stopped while driving at least 4 times since owning the car, both on the highway and in slower traffic. The first time i reported officially (2007) to the dealer, "no cause was identified." i noticed the last time that it happened (around may…

Engine and Engine Cooling · received Jun 5, 2014 · NHTSA complaint 10596487

Ignition switch shut off while on a busy highway twice! Once in 2006 and once later another year plus once in a driveway (car purchased used in the fall of 2005). The saab switch is located in the center console and if it is hit it switches off and shuts down the car, same as recalled switches in…

Electrical System · received Apr 2, 2014 · NHTSA complaint 10576665

Tl* the contact owns a 2002 saab 95. The contact stated while driving approximately 60 mph, the vehicle stalled on a major highway. The contact was able to restart the vehicle. The failure was diagnosed by an authorized dealer who stated to repair the direct ignition cassette. The failure recurred…

Electrical System · received Mar 12, 2014 · NHTSA complaint 10568730

On feb 20, 2013, i went to gillys, a local tire company, sold me two tires and welded a cracked rim. On mar 2, 2013 the tire blew out and upon inspection at walmart automotive. It was discovered the tire was illegally plugged on inner wall. The rim had recracked. This violates 49 cfr 570.10 wheel…

Wheels · received Mar 18, 2013 · NHTSA complaint 10503504

Hello...i need to ask for your help. I have a 2002 saab 9-5 which has a problem with the front passenger side seat belt. It does not retract and therefore the passenger is unprotected. I know that saab has a history of this being a problem. My attempts to get some help from saab have been futile…

Seat Belts · received Oct 21, 2012 · NHTSA complaint 10481290

Other Saab 9-5 years

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Frequently asked questions

What are the most common problems with the 2002 Saab 9-5?

Owners most often report electrical system, engine and engine cooling, fuel system, gasoline problems. The top one, electrical system, accounts for 33 complaints.

Was there a recall on the 2002 Saab 9-5?

Yes, 6 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2002 Saab 9-5 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other 9-5 model years, the 2002 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.