2005 Saturn Relay Problems, Complaints & Recalls

Source: NHTSA · Updated Jul 17, 2018 · 91 owner complaints analyzed

Compared with other Relay years
Not enough data 1st of 3 for complaints
NHTSA crash rating
Not rated

Owners have filed 91 complaints with NHTSA about the 2005 Saturn Relay. That is the most of any Relay model year in the database (3 years). The most reported problem area is service brakes, hydraulic (26 complaints, 29%), typically at around 23,400 miles. Complaints mention 2 crashes, 1 fire, 1 injury. There are 2 safety recalls covering this model year. NHTSA has opened 3 defect investigations involving it.

Saturn Relay
2005-2007 Saturn Relay photographed in USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2005 Saturn Relay problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Service Brakes, Hydraulic26 · ~23,400 mi
Electrical System24 · ~86,000 mi
Structure10 · ~31,000 mi
Latches/locks/linkages9 · ~13,412 mi
Service Brakes9 · ~86,175 mi
Exterior Lighting7 · ~11,839 mi
Service Brakes, Electric5 · ~56,816 mi
Traction Control System5 · ~90,000 mi
Electronic Stability Control (esc)4 · ~82,000 mi
Fuel System, Gasoline4 · ~61,920 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Service Brakes, Hydraulic2629%23,400——
Electrical System2426%86,000——
Structure1011%31,000——
Latches/locks/linkages910%13,412——
Service Brakes910%86,175——
Exterior Lighting78%11,839——
Service Brakes, Electric55%56,816——
Traction Control System55%90,000——
Electronic Stability Control (esc)44%82,000——
Fuel System, Gasoline44%61,920——
Power Train44%12,746——
Suspension44%38,000——
Steering33%101,000——
Tires33%16,094——
Unknown or Other33%107,750——
Engine and Engine Cooling22%61,967——
Fuel/propulsion System22%105,000——
Interior Lighting22%11,839——
Engine11%168,000——
Equipment11%2,142——
Parking Brake11%55,000——
Seats11%———
Vehicle Speed Control11%30,000——
Visibility11%———
Visibility/wiper11%100,000——
Wheels11%65,632——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2006, with 15 complaints
2005: 5200552006: 152006152007: 122007122008: 9200892009: 122009122010: 8201082011: 6201162012: 4201242013: 3201332014: 7201472015: 7201572016: 1201612017: 1201712018: 120181

n = 91 complaints · Source: NHTSA

2005 Saturn Relay recalls (2)

Tap a recall to see the problem, the risk and the fix.

Parking brakeJun 20, 2005 · NHTSA campaign 05V287000 · 14,600 vehicles

Problem: Certain sport utility vehicles fail to conform to the requirements of federal motor vehicle safety standard no. 135, 'passenger car brake systems.' to meet the standard, the vehicle must not move for five minutes when stopped on a steep hill with the parking brake applied and the vehicle in neutral (n). Some of these vehicles failed this test.

Risk: When the parking brake is released, the driver may notice unintended braking when accelerating, decelerating, or coasting, and a noise coming from the rear of the vehicle. Unintended vehicle movement could occur increasing the risk of a crash.

Fix: Dealers will inspect for parking brake lever slippage at each rear brake caliper and replace the caliper if lever slippage is identified. The recall began on november 14, 2005. Owners may contact buick at 1-866-608-8080, chevrolet at 1-800-630-2438, pontiac at 1-800-620-7668, or saturn at 1-800-972-8876.

Seats:mid/rear assemblyFeb 18, 2005 · NHTSA campaign 05V061000 · 18,850 vehicles

Problem: On certain minivans, the outboard release handle on the impact-side second-row bucket seat may be actuated and the rear latches may unlatch early in a side impact crash. This was discovered in a side impact test run by gm, under conditions similar to nhtsa's new car assessment program (ncap) side impact test.

Risk: If the rear latches of the seat release early in a severe side impact, the front outboard latch may disengage and increase the potential for injury to the occupant of the seat.

Fix: Dealers will remove the seat latch release handle and install a black plastic cap over the exposed metal stud to eliminate the side impact safety concern free of charge. The recall began on april 5, 2005. Owners may contact saturn at 1-800-972-8876, chevrolet at 1-800-630-2438, and pontiac at 1-800-620-7668.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Power sliding door (EA07019) — opened Dec 11, 2007, closed Feb 23, 2009.
  • Power sliding door opening (PE07044) — opened Aug 16, 2007, closed Dec 11, 2007.
  • Electrical harness damage (PE05063) — opened Nov 29, 2005, closed Mar 6, 2006.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Exact same issue as described in april 2014 gm recall 14063. Sudden loss of electrical power while driving causing the engine to shut off. Unpredictable very dangerous. Seems to be the ignition switch. Other saturns are listed in the 2014 recall but mine is not. It should be listed.

Electrical System · received Jul 17, 2018 · NHTSA complaint 11111967

The anti-lock brake system warning light and traction control system (tcs) warning light continue to light up and stays on i have seen similar complaints on various chat sessions.

Service Brakes · received Nov 27, 2017 · NHTSA complaint 11048779

Tl* the contact owns a 2005 saturn relay. While operating the vehicle, the speed sensor and traction control sensor lights illuminated and the braking distance increased when the brake pedal was depressed. The vehicle was taken to the dealer where it was diagnosed that the electronic body control…

Steering · received Jul 15, 2016 · NHTSA complaint 10885096

The first time i was parked and the van would not start. I was told it might be the fuel pump. I had the van tow to a service center. They said it was the fuel relay. I paid to have the fuel relay replaced. A few days later same thing happened again. The van would not start. This time we thought it…

Electrical System · received Aug 22, 2015 · NHTSA complaint 10758509

When i drive at night i have to turn my headlights off to use my turn signals. I have noticed that the turn signal on the driver's side of the 2005 saturn relay will not work unless the headlights are turned off. I have not had any accidents...yet. This is a real safety issue.

Electrical System · received Aug 22, 2015 · NHTSA complaint 10758510

Other Saturn Relay years

2006 Relay →

YearComplaintsRecalls
2007 Relay120
2006 Relay191
2005912

See all Saturn Relay problems by year, every Saturn model, or the VIN decoder.

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Frequently asked questions

What are the most common problems with the 2005 Saturn Relay?

Owners most often report service brakes, hydraulic, electrical system, structure problems. The top one, service brakes, hydraulic, accounts for 26 complaints.

Was there a recall on the 2005 Saturn Relay?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2005 Saturn Relay a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Relay model years, the 2005 has too little data to compare. Always get a pre-purchase inspection and check the VIN for open recalls.