2004 Suzuki Aerio Problems, Complaints & Recalls

Source: NHTSA · Updated Jan 22, 2026 · 14 owner complaints analyzed

Compared with other Aerio years
Fewer complaints than other years 4th of 6 for complaints
NHTSA crash rating
Not rated

Owners have filed 14 complaints with NHTSA about the 2004 Suzuki Aerio. That ranks 4th out of 6 Aerio model years for complaints. The most reported problem area is tires (6 complaints, 43%), typically at around 14,000 miles. Complaints mention 3 crashes, 1 injury. There is 1 safety recall covering this model year.

Suzuki Aerio
2002-2004 Suzuki Aerio photographed in Lexington, Kentucky, USA.. Representative photo; appearance varies by model year. Photo: Bull-Doser, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Suzuki Aerio problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Tires6 · ~14,000 mi
Suspension3 · ~14,000 mi
Power Train2 · ~110,453 mi
Electrical System1 · ~55,000 mi
Electronic Stability Control (esc)1 · ~138,000 mi
Equipment1 · ~20,000 mi
Exterior Lighting1 · ~14,000 mi
Seat Belts1 · ~14,000 mi
Service Brakes, Hydraulic1 · ~14,000 mi
Unknown or Other1 · ~138,300 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Tires643%14,000——
Suspension321%14,000——
Power Train214%110,453——
Electrical System17%55,000——
Electronic Stability Control (esc)17%138,000——
Equipment17%20,000——
Exterior Lighting17%14,000——
Seat Belts17%14,000——
Service Brakes, Hydraulic17%14,000——
Unknown or Other17%138,300——
Vehicle Speed Control17%———
Visibility17%14,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2007, with 4 complaints
2005: 3200532006: 2200622007: 4200742009: 1200912018: 2201822019: 1201912026: 120261

n = 14 complaints · Source: NHTSA

2004 Suzuki Aerio recalls (1)

Tap a recall to see the problem, the risk and the fix.

Power train:manual transmissionJul 15, 2007 · NHTSA campaign 07V307000 · 14,251 vehicles

Problem: On certain vehicles equipped with 5-speed manual transmissions, due to improper shape of the clip, the retaining clip that keeps the gear shift cable attached to the gear shift lever can contact the gear shift lever housing if excessive lateral force is applied when shifting to first gear.

Risk: Repeated shifting in this manner can eventually cause the retaining clip to break. If the retaining clip breaks, the shift cable can become disconnected from the shift lever, resulting in loss of the ability to change transmission gears.

Fix: Dealers will replace the gear shift cable retaining clip with a clip that has a different shape. The recall began on august 13, 2007. Owners may contact american suzuki at 1-800-934-0934.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2004 Suzuki Aerio. The contact stated that the gear shifter was loose. The gear shifter was shifted, but the vehicle failed to respond. There were no warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was…

Power Train · received Jan 22, 2026 · NHTSA complaint 11712653

The 'parking' transmission. I really scary whit this car. I put the car in parking and he go in reverse and hit me.

Power Train · received Jul 19, 2019 · NHTSA complaint 11233500

Tech. Advised replace the gear shift cable improper (shape) of clip. Recall aug. 13, 2007. Filed wrong vin number originally given #11109578 7/5/18

Unknown or Other · received Jul 8, 2018 · NHTSA complaint 11110072

Takata recall gear shift cable improper shape of the clip. Recall aug,13,2007

Electronic Stability Control (esc) · received Jul 5, 2018 · NHTSA complaint 11109578

My 2004 suzuki aerio sx's gas pedal will become trapped under the floormat if it's pressed to the floor. I've had this looked at by my dealer and i was told it was fixed. Nope, still does it. The problem is the retaining pin for the drivers floor mat is poorly made and doesn't keep the floormat in…

Equipment · received Nov 25, 2009 · NHTSA complaint 10293545

Other Suzuki Aerio years

← 2003 Aerio · 2005 Aerio →

YearComplaintsRecalls
2007 Aerio30
2006 Aerio271
2005 Aerio221
2004141
2003 Aerio362
2002 Aerio132

See all Suzuki Aerio problems by year, every Suzuki model, or the VIN decoder.

Similar Suzuki models

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Frequently asked questions

What are the most common problems with the 2004 Suzuki Aerio?

Owners most often report tires, suspension, power train problems. The top one, tires, accounts for 6 complaints.

Was there a recall on the 2004 Suzuki Aerio?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Suzuki Aerio a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Aerio model years, the 2004 has fewer complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.