Toyota FJ Cruiser Structure Problems

Source: NHTSA · Updated Oct 7, 2026 · 332 complaints analyzed

Owners have filed 332 complaints with NHTSA about structure problems on the Toyota FJ Cruiser across 8 model years. The 2007 model year has the most (238). The words owners use most often: “inner fender” (15% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Inner fender: mentioned in 50 of 332 complaints (15%)
  • Frame rust: mentioned in 34 of 332 complaints (10%)
  • Tank straps: mentioned in 25 of 332 complaints (8%)
  • Engine bay: mentioned in 23 of 332 complaints (7%)

At what mileage do structure problems happen?

Based on 229 complaints that reported the odometer reading.

Under 10k miles30 · 13%
10k–25k miles43 · 19%
25k–50k miles33 · 14%
50k–75k miles25 · 11%
75k–100k miles22 · 10%
100k–150k miles46 · 20%
150k+ miles30 · 13%

How serious are the reports?

Of 332 complaints, 6 mention a crash, 3 a fire, 2 an injury.

Toyota FJ Cruiser structure complaints by model year

Peak: 2007, with 238 complaints
2007: 23820072382008: 422008422009: 2200922010: 132010132011: 5201152012: 122012122013: 102013102014: 10201410

n = 332 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2014 FJ Cruiser1033%77,500
2013 FJ Cruiser1043%61,000
2012 FJ Cruiser1229%12,000
2011 FJ Cruiser522%28,750
2010 FJ Cruiser1320%52,000
2009 FJ Cruiser229%95,219
2008 FJ Cruiser4234%34,000
2007 FJ Cruiser23840%66,500

When owners reported it

Peak: 2020, with 69 complaints
2007: 242007242008: 24242009: 372009372010: 10102011: 6201162012: 772013: 112013112014: 882015: 5201552017: 442018: 5201852019: 38382020: 692020692021: 42422022: 222022222023: 662024: 5202452025: 442026: 520265

n = 332 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the Toyota FJ Cruiser. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The vehicle within less than 15 years had structural creams rust that had compromised the safety of my vehicle and it is rotting out with holes, the fuel tank is rusted and lose, and may fall, repairs are expensive and it is my only car. They’re all also rust holes right through the body and…

Received Oct 7, 2026 · NHTSA complaint 11769545

My frame is corroding at a rapid rate and needs to be addressed by Toyota! I truly believe that this was cheap way of selling cars without the proper undercoating affecting these trucks later on most Toyota trucks had the frames replaced buy the dealers with the same problems that these fj cruisers…

Received Aug 7, 2026 · NHTSA complaint 11755567

Took FJ in for an inspection and was informed the frame was rusted to the point it could not pass inspection.

Received Jun 25, 2026 · NHTSA complaint 11746560

Please consider opening or expanding an investigation into frame, underbody, brake-line, and suspension-mount corrosion affecting Toyota FJ Cruisers. I own a 2013 Toyota FJ Cruiser 4WD. A professional inspection found multiple fluid leaks, heavy rust, rusted exhaust, leaking rear shocks, and brake…

Received May 8, 2026 · NHTSA complaint 11736593

Chassis frame rotted

Received May 1, 2026 · NHTSA complaint 11735229
Toyota FJ Cruiser
Toyota FJ Cruiser in Bakersfield. Representative photo; appearance varies by model year. Photo: Alexander Migl, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all Toyota FJ Cruisers have structure problems?

No. NHTSA has 332 owner complaints about structure for the Toyota FJ Cruiser. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Toyota FJ Cruiser structure?

No recall currently lists structure for this vehicle.

What do owners say about structure problems on the Toyota FJ Cruiser?

The most frequent phrase is “inner fender”, in 50 of 332 complaints, followed by “frame rust” (34).

Other Toyota FJ Cruiser problems

See all Toyota FJ Cruiser problems.