1996 Volvo 850 Problems, Complaints & Recalls

Source: NHTSA · Updated Jul 30, 2018 · 192 owner complaints analyzed

Compared with other 850 years
Far more complaints than other years 1st of 6 for complaints
NHTSA crash rating
Not rated

Owners have filed 192 complaints with NHTSA about the 1996 Volvo 850. That is the most of any 850 model year in the database (6 years). The most reported problem area is service brakes, hydraulic (46 complaints, 24%), typically at around 97,000 miles. Complaints mention 12 crashes, 20 fires, 9 injuries. There are 2 safety recalls covering this model year. NHTSA has opened 6 defect investigations involving it.

Volvo 850
1994 Volvo 850 Turbo. This is my personal car. Source: http://www.viforum.com/car/car1.jpg. Representative photo; appearance varies by model year. Photo: User Ksnaden on en.wikipedia, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 1996 Volvo 850 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Service Brakes, Hydraulic46 · ~97,000 mi
Fuel System, Gasoline23 · ~97,000 mi
Engine and Engine Cooling21 · ~97,500 mi
Electrical System18 · ~73,000 mi
Power Train15 · ~37,000 mi
Equipment11 · ~89,000 mi
Seat Belts11 · ~83,000 mi
Tires11 · ~96,500 mi
Structure10 · ~130,000 mi
Seats9 · ~101,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Service Brakes, Hydraulic4624%97,000——
Fuel System, Gasoline2312%97,000——
Engine and Engine Cooling2111%97,500——
Electrical System189%73,000——
Power Train158%37,000——
Equipment116%89,000——
Seat Belts116%83,000——
Tires116%96,500——
Structure105%130,000——
Seats95%101,000——
Service Brakes, Air84%103,994——
Steering63%———
Air Bags53%———
Visibility53%112,903——
Exterior Lighting42%104,620——
Vehicle Speed Control42%103,219——
Interior Lighting32%107,000——
Fuel/propulsion System21%200,000——
Suspension21%150,805——
Unknown or Other21%———
Equipment Adaptive/mobility11%169,000——
Fuel System, Other11%120,760——
Latches/locks/linkages11%150,805——
Service Brakes, Electric11%41,000——
Wheels11%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2003, with 34 complaints
1996: 7199671997: 24241998: 4199841999: 17172000: 232000232001: 13132002: 292002292003: 34342004: 142004142005: 10102006: 3200632007: 222008: 3200832009: 222011: 3201132012: 112013: 1201312015: 112018: 120181

n = 192 complaints · Source: NHTSA

1996 Volvo 850 recalls (2)

Tap a recall to see the problem, the risk and the fix.

Fuel system, gasoline:storageJul 30, 2004 · NHTSA campaign 04V368000 · 226,000 vehicles

Problem: On certain passenger vehicles, after prolonged exposure to heat, the fuel tank may seep or leak fuel at the points where the heat shield is attached.

Risk: Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Volvo will inspect the fuel tank and replace it if any evidence of fuel seepage or leakage is found. All vehicles will receive new reinforcement bushings at the heat shield attachment points to prevent future leaks. This recall will be conducted as a safety recall in the hot weather states of alabama, arkansas, arizona, california, florida, georgia, hawaii, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, and utah, and as a service recall in the other 33 states and the district of columbia. The recall began on september 24, 2004. Owners may contact volvo at 1-800-458-1552.

Seats:front assembly:seat heater/coolerNov 19, 2002 · NHTSA campaign 02V314000 · 65,000 vehicles

Problem: On some sedans and station wagons equipped with seat heaters, it is possible that excessive compression of the seat cushion could cause damage to the electrical wiring of the seat heater.

Risk: If this occurs, the damage could result in a short circuit that could cause a fire.

Fix: Dealers will disconnect the existing wires and install a new electronic thermostat and cable harness. Owner notification began on february 19, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact volvo at 1-800-458-1552.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Fuel tank leaks (EA03008) — opened Jun 11, 2003, closed Jul 28, 2004, led to recall 04V368000.
  • Fuel tank leaks (PE03003) — opened Jan 16, 2003, closed Jun 11, 2003.
  • Seat fires (EA02019) — opened Aug 22, 2002, closed Dec 18, 2002, led to recall 02V314000.
  • Passenger compartment fires (PE02029) — opened Mar 7, 2002, closed Aug 22, 2002.
  • Inadvertent side air bag deployment (PE99040) — opened Jun 7, 1999, closed Oct 27, 1999.
  • Engine compartment fire (PE97045) — opened Oct 23, 1997, closed Feb 13, 1998.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

My fuel tank started leaking exactly as the recall # 04v368000 describes, where the heat shield connects to the fuel tank. I filled up, drove 3 miles home, parked in my driveway, and smelled gas, but did not *see* anything at that time. It lost 6 gallons of fuen in about 3 hours hours. Volvo says…

Fuel/propulsion System · received Jul 30, 2018 · NHTSA complaint 11114531

This vehicle has a leak at a seam of the gas tank. Chen engine light is on with obo 11 code p0455 evaporative emission system leak detected large leak no flow. A certified volvo repair facility has verified crack at seam from gas tank. *tr

Fuel/propulsion System · received May 1, 2015 · NHTSA complaint 10714113

Tl* the contact owns four cooper zeon spt tires, size 205 55 r16. The contact was rotating the tires, when he noticed the front drivers side tire was bald. The tires were inspected and the contact was advised that the tires were down to the wear bar. The tires were not replaced. The tire…

Tires · received Oct 17, 2013 · NHTSA complaint 10548236

Runaway accelerator ? On entering interstate, i quickly realized that the accelerator was locked into the floored position. I had a runaway situation with traffic. I was unable to slow the car or release the accelerator. Fortunately, i had the knowledge and sense to slow the car. Pumping the brakes…

Vehicle Speed Control · received May 22, 2012 · NHTSA complaint 10459228

I own a 1996 volvo 850 turbo. Recently the gas tank began to leak at the seam on the driver side next to exhaust heat shield i called volvo and they told me that my for my vin # there is no recall; on the internet there is a recall for the same vehicle gas storage issues. Exactly on the same side…

Fuel System, Gasoline · received Aug 19, 2011 · NHTSA complaint 10420743

Other Volvo 850 years

← 1995 850 · 1997 850 →

YearComplaintsRecalls
2000 85010
1999 85020
1998 85000
1997 8501073
19961922
1995 8501112

See all Volvo 850 problems by year, every Volvo model, or the Volvo VIN decoder.

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Frequently asked questions

What are the most common problems with the 1996 Volvo 850?

Owners most often report service brakes, hydraulic, fuel system, gasoline, engine and engine cooling problems. The top one, service brakes, hydraulic, accounts for 46 complaints.

Was there a recall on the 1996 Volvo 850?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 1996 Volvo 850 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other 850 model years, the 1996 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.