2002 Volvo S80 Problems, Complaints & Recalls

Source: NHTSA · Updated Oct 5, 2021 · 42 owner complaints analyzed

Compared with other S80 years
Far more complaints than other years 5th of 18 for complaints
NHTSA crash rating
Not rated

Owners have filed 42 complaints with NHTSA about the 2002 Volvo S80. That ranks 5th out of 18 S80 model years for complaints. The most reported problem area is power train (11 complaints, 26%), typically at around 89,500 miles. Complaints mention 1 crash, 2 fires. There are 4 safety recalls covering this model year.

Volvo S80
Volvo S80 (TS) Washington DC, USA. Representative photo; appearance varies by model year. Photo: OWS Photography, CC BY 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2002 Volvo S80 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Power Train11 · ~89,500 mi
Fuel/propulsion System7 · ~160,000 mi
Fuel System, Gasoline5 · ~99,897 mi
Electrical System4 · ~125,000 mi
Suspension4 · ~90,000 mi
Vehicle Speed Control4 · ~129,897 mi
Air Bags3 · ~91,000 mi
Engine3 · ~160,000 mi
Engine and Engine Cooling3 · ~63,000 mi
Unknown or Other3 · ~137,500 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Power Train1126%89,500——
Fuel/propulsion System717%160,000——
Fuel System, Gasoline512%99,897——
Electrical System410%125,000——
Suspension410%90,000——
Vehicle Speed Control410%129,897——
Air Bags37%91,000——
Engine37%160,000——
Engine and Engine Cooling37%63,000——
Unknown or Other37%137,500——
Exterior Lighting25%9,750——
Service Brakes, Hydraulic25%63,000——
Child Seat12%———
Electronic Stability Control (esc)12%———
Parking Brake12%85,000——
Seat Belts12%29,900——
Seats12%130,000——
Service Brakes12%100,000——
Structure12%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2010, with 6 complaints
2003: 5200352004: 222005: 1200512006: 112008: 4200842009: 442010: 6201062011: 332012: 1201212014: 112015: 3201532016: 112017: 6201762018: 112021: 320213

n = 42 complaints · Source: NHTSA

2002 Volvo S80 recalls (4)

Tap a recall to see the problem, the risk and the fix.

Air bags:frontal:driver side:inflator moduleSep 30, 2021 · NHTSA campaign 21V766000 · 259,383 vehicles

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

Air bags:frontal:driver side:inflator moduleNov 4, 2020 · NHTSA campaign 20V681000 · 54,124 vehicles

Problem: Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

Risk: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.

Fix: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.

Equipment:electrical:navigational system(global positioning system)Nov 8, 2010 · NHTSA campaign 10V566000 · 416 vehicles

Problem: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

Risk: An overheated battery could lead to a fire.

Fix: Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

Fuel system, gasoline:delivery:fuel pumpDec 18, 2009 · NHTSA campaign 09V483000 · 158,733 vehicles

Problem: Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. Territories. When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.

Risk: If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.

Fix: Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1-800-458-1552.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2002 Volvo S80. The contact received notification of NHTSA Campaign Number: 20V681000 (Air Bags) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The dealer was notified…

Air Bags · received Oct 5, 2021 · NHTSA complaint 11435594

The contact owns a 2002 Volvo S80. The contact stated while driving at various speeds, the odometer would go black. The contact stated that the electrical system of the vehicle would fail causing all of the functions to start flashing, the brakes to stutter, and the transmission to fail. The…

Electrical System · received Jul 19, 2021 · NHTSA complaint 11425499

The contact owns a 2002 Volvo S80. The contact stated that the instrument panel malfunctioned and failed to illuminate while driving. The contact also stated that the vehicle failed to accelerate above 20 MPH while the accelerator pedal was depressed. There was no warning light illuminated. The…

Electrical System · received Jun 28, 2021 · NHTSA complaint 11422659

When the vehicle warms up from start it will not move forward or reverse it started at like 30 miles and i parked the car till i could get it fixed now when the car just warms up (not gets hot) it will not engage trans i have on more senser to check but the car will move when you first start it…

Power Train · received Nov 3, 2018 · NHTSA complaint 11145069

We have a 2002 volvo s 80 that had a fuel pump leak that looks like our model had an issue with. We had a strong gas smell inside the car. There's a campaign number to it... 09v483000. We're still having an issue with it.

Fuel/propulsion System · received Nov 16, 2017 · NHTSA complaint 11046476

Other Volvo S80 years

← 2001 S80 · 2003 S80 →

See all Volvo S80 problems by year, every Volvo model, or the Volvo VIN decoder.

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Frequently asked questions

What are the most common problems with the 2002 Volvo S80?

Owners most often report power train, fuel/propulsion system, fuel system, gasoline problems. The top one, power train, accounts for 11 complaints.

Was there a recall on the 2002 Volvo S80?

Yes, 4 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2002 Volvo S80 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other S80 model years, the 2002 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.