2003 Workhorse W22 Problems, Complaints & Recalls

Source: NHTSA · Updated Jan 14, 2022 · 113 owner complaints analyzed

Compared with other W22 years
Far more complaints than other years 1st of 11 for complaints
NHTSA crash rating
Not rated

Owners have filed 113 complaints with NHTSA about the 2003 Workhorse W22. That is the most of any W22 model year in the database (11 years). The most reported problem area is service brakes, hydraulic (106 complaints, 94%), typically at around 22,000 miles. Complaints mention 1 crash, 8 fires. There is 1 safety recall covering this model year. NHTSA has opened 1 defect investigation involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2003 Workhorse W22 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Service Brakes, Hydraulic106 · ~22,000 mi
Electrical System2 · ~24,000 mi
Fuel System, Gasoline2 · ~18,000 mi
Service Brakes2 · ~39,625 mi
Service Brakes, Electric2 · ~33,145 mi
Steering2 · ~1,550 mi
Engine and Engine Cooling1
Equipment1 · ~1,550 mi
Exterior Lighting1
Service Brakes, Air1 · ~10,800 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Service Brakes, Hydraulic problems10694%22,000“chassis consumer” (16%)$2,350
Electrical System22%24,000——
Fuel System, Gasoline22%18,000——
Service Brakes22%39,625——
Service Brakes, Electric22%33,145——
Steering22%1,550——
Engine and Engine Cooling11%———
Equipment11%1,550——
Exterior Lighting11%———
Service Brakes, Air11%10,800——
Suspension11%11,119——
Vehicle Speed Control11%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2010, with 42 complaints
2005: 2200522007: 8200782008: 152008152009: 322009322010: 422010422011: 112011112016: 1201612018: 1201812022: 120221

n = 113 complaints · Source: NHTSA

2003 Workhorse W22 recalls (1)

Tap a recall to see the problem, the risk and the fix.

Service brakes, hydraulicApr 3, 2009 · NHTSA campaign 09V110000 · 48,876 vehicles

Problem: Navistar is recalling certain model year my 2001-2008 workhorse w20, w21 and w22 chassis and certain model year 2009 through 2011 monaco rv admiral, arista, monarch, and riptide recreational vehicles equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. When combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. This can result in abnormal heat generation at the wheel end causing brake drag. The driver would normally have warning of the brake drag if undetected by the driver.

Risk: The temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.

Fix: Workhorse dealers will replace all four bosch brake caliper assemblies free of charge. The safety recall began on september 16, 2010. Owners may contact workhorse at 1-877-246-7731.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Overheating disc brake caliper (EA07016) — opened Nov 16, 2007, closed Aug 19, 2009, led to recall 09V110000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2003 Workhorse W22. The contact stated that upon stopping the motorhome in her driveway, her husband discovered a bluish-black color smoke emitting from underneath the vehicle. The rear passenger side brake caliper had caught fire and the contact's husband was able to extinguish…

Service Brakes, Hydraulic · received Jan 14, 2022 · NHTSA complaint 11447460

Navistar is recalling.....there's a recall to replace all four calipers but they won't replace the rotors all four of them are cracked from overheating because of the calipers hanging up . This recall is for a workhorse w22 chassis.

Service Brakes · received Jul 14, 2018 · NHTSA complaint 11111288

Rear calipers were replaced on recall with rebuilt calipers. After less than 500 miles the right rear caliper blew out all brake fluid resulting in complete loss of brakes. This happened 40 miles from home on a state road.

Service Brakes · received Jun 25, 2016 · NHTSA complaint 10876563

2003 newmar mountain aire motorhome on a 2003 workhorse w22 chassis. Consumer writes in regards to workhorse brake system recall *tgw the consumer stated in may of 2009, he received an interim notice warning about a possible problem with the workhorse system. The noticed stated there was a…

Service Brakes, Hydraulic · received Dec 22, 2011 · NHTSA complaint 10440813

2003 workhorse w22 chassis. Consumer writes to inquire about recalls *tgw the consumer stated the anti-lock brake light illuminated twice and the repair shop replaced the wheel sensors. Also, the front brake pads and rotors were replaced. The consumer stated he received a pending recall notice for…

Service Brakes, Hydraulic · received May 26, 2011 · NHTSA complaint 10403448

Other Workhorse W22 years

← 2002 W22 · 2004 W22 →

See all Workhorse W22 problems by year, every Workhorse model, or the VIN decoder.

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Frequently asked questions

What are the most common problems with the 2003 Workhorse W22?

Owners most often report service brakes, hydraulic, electrical system, fuel system, gasoline problems. The top one, service brakes, hydraulic, accounts for 106 complaints.

Was there a recall on the 2003 Workhorse W22?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2003 Workhorse W22 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other W22 model years, the 2003 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.