2016 BMW 528I Problems, Complaints & Recalls

Source: NHTSA · Updated Jul 29, 2026 · 59 owner complaints analyzed

Compared with other 528I years
About as many complaints as other years 7th of 15 for complaints
NHTSA crash rating
Not rated

Owners have filed 59 complaints with NHTSA about the 2016 BMW 528I. That ranks 7th out of 15 528I model years for complaints. The most reported problem area is electrical system (33 complaints, 56%), typically at around 85,000 miles. Complaints mention 1 crash, 4 fires, 2 injuries. There are 4 safety recalls covering this model year. NHTSA has opened 1 defect investigation involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2016 BMW 528I problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System33 · ~85,000 mi
Engine and Engine Cooling26 · ~90,000 mi
Engine17 · ~60,200 mi
Air Bags5 · ~16,850 mi
Fuel/propulsion System5 · ~35,000 mi
Unknown or Other5 · ~50,000 mi
Power Train3
Suspension3 · ~98,599 mi
Exterior Lighting2
Vehicle Speed Control2
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System3356%85,000——
Engine and Engine Cooling2644%90,000——
Engine1729%60,200——
Air Bags58%16,850——
Fuel/propulsion System58%35,000——
Unknown or Other58%50,000——
Power Train35%———
Suspension35%98,599——
Exterior Lighting23%———
Vehicle Speed Control23%———
Service Brakes12%16,000——
Steering12%74,000——
Structure12%———
Wheels12%74,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2025, with 31 complaints
2018: 1201812020: 3202032021: 1202112023: 4202342024: 142024142025: 312025312026: 520265

n = 59 complaints · Source: NHTSA

2016 BMW 528I recalls (4)

Tap a recall to see the problem, the risk and the fix.

Electrical system:wiring:connectors/plugs/receptacles; engine and engine cooling:cooling system:pumpAug 13, 2024 · NHTSA campaign 24V608000 · 720,796 vehicles

Problem: BMW of North America, LLC. (BMW) is recalling certain 2012-2015 X1 sDrive28i, X1 xDrive28i, 2012-2016 Z4 sDrive28i, 528i, 528i xDrive, 328i, 328xi, 2016-2018 X5 xdrive 40e, 2014-2016 228i, 228xi, 428i, 428i xDrive, 328xi Gran Turismo, 2013-2017 X3 sDrive28i, X3 xDrive28i, 2015-2018 X4 xDrive28i, 2015-2016 428xi vehicles. An improperly sealed electrical connector on the water pump may be exposed to water and short circuit.

Risk: An electrical short increases the risk of a fire.

Fix: Dealers will inspect and replace the water pump and plug connector as necessary, and install a protective shield, free of charge. Owner notification letters were mailed on March 28, 2025. Owners may contact BMW customer service at 1-800-525-7417.

Air bagsDec 20, 2016 · NHTSA campaign 16V914000 · 3,506 vehicles

Problem: BMW of North America, LLC (BMW) is recalling certain model year 2017 BMW 640i, 640i xDrive, 650i, 650i xDrive, M6, 535i, 535i xDrive, 430i, 430i xDrive, 440i, 440i xDrive, M4, X1 sDrive28i, X1 xDrive28i, i3, i8, Rolls-Royce Dawn, Mini Clubman Cooper, Clubman Cooper S, Cooper All4, Cooper S All4, Mini 4-Door Cooper, Cooper S, Mini 2-Door Cooper, Cooper S, John Cooper Works and 2016 BMW 528i, 528i xDrive, 535i, 535i xDrive, 550i, 550i xDrive, M5 and 535d vehicles. The affected vehicles have seat- mounted side air bag inflator initiators that may fail to ignite during a crash.

Risk: If the air bag inflator initiator fails to ignite, the seat-mounted air bag will not deploy, increasing the risk of injury.

Fix: BMW will notify owners, and dealers will replace the air bag modules, free of charge. The recall began February 6, 2017. Owners may contact BMW customer service at 1-800-525-7417.

Seat belts:front:retractorOct 17, 2016 · NHTSA campaign 16V747000 · 15,455 vehicles

Problem: BMW of North America, LLC (BMW) is recalling certain model year 2016-2017 X1 sDrive28i, X1 xDrive28i, MINI Hardtop 4 Door Cooper, Mini Hardtop 4 Door Cooper S, MINI Cooper Clubman, and Cooper S Clubman, 2017 Rolls-Royce Ghost, and 2016 528i vehicles. The vehicle-sensitive locking mechanism of the seat belt Emergency Locking Retractor (ELR) for the driver's seat may not lock as designed. As such, these vehicles fail to comply with the requirements of the Federal Motor Vehicle Safety Standard (FMVSS) number 209, "Seat Belt Assemblies."

Risk: In the event of a crash where heavy braking is applied, the Emergency Locking Retractor (ELR) may activate when the occupant is more forward in the seat, possibly increasing the risk of injury.

Fix: BMW will notify owners, and dealers will replace the driver's seat belt assembly, free of charge. The recall began July 3, 2019. Owners may contact BMW customer service at 1-800-525-7417.

Child seat; seats:mid/rear assemblyOct 30, 2015 · NHTSA campaign 15V718000 · 7,162 vehicles

Problem: BMW of North America, LLC (BMW) is recalling certain model year 2016 528i, 528i xDrive, 535i, 535i xDrive, 535d xDrive, M5, 550i, 550i xDrive, and 535d sedans. The affected vehicles have an inboard lower anchor for child restraints on the left rear seat that may have been bent downwards, preventing the child seat from fully engaging both lower anchors. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 225, "Child Restraint Anchorage Systems."

Risk: If the child seat is not properly attached to the lower anchors, it can increase the child's risk of injury in the event of a crash.

Fix: BMW will notify owners, and dealers will inspect and, if necessary, repair the inboard lower anchor on the left rear seat, free of charge. The recall began on December 28, 2015. Owners may contact BMW customer service at 1-800-525-7417.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Desiccated Air Bag Inflator Rupture (EA21002) — opened Sep 17, 2021, still open.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Vehicle: 2016 BMW 528i xDrive (VIN: [XXX]) Safety Issue / Defect Description: Strong, hazardous raw gasoline fumes began entering the passenger cabin and trunk area. On XXX, the vehicle was brought to an authorized dealership (BMW of Sterling) for diagnostic evaluation. The dealership's technician…

Fuel/propulsion System · received Jul 29, 2026 · NHTSA complaint 11753570

The vehicle developed a strong, toxic odor of raw gasoline inside the passenger cabin and trunk area. The vehicle was brought to an authorized franchise, BMW of Sterling, where technicians performed a multi-point inspection. The technician confirmed that the factory plastic fuel tank assembly is…

Fuel/propulsion System · received Jul 20, 2026 · NHTSA complaint 11751663

The contact owns a 2016 BMW 528i. The contact stated that the vehicle was repaired under an unknown recall, and after the recall repair, while driving at an undisclosed speed, there was an abnormal oil-burning odor entering the cabin of the vehicle. The vehicle was taken to a local Midas, where it…

Engine · received Feb 23, 2026 · NHTSA complaint 11719874

I have 2016 BMW 5 series car, for past two to three years headlights are getting condensation inside on colder months. Dealer is not able to fix the condensation, they are advising to replace the headlights. Some of my friends replaced OEM headlights, but after few years they are started…

Exterior Lighting · received Feb 9, 2026 · NHTSA complaint 11716890

On January 29, 2020, while driving my 2016 BMW 5 Series under normal operating conditions, the engine compartment caught fire without warning. Smoke and flames originated from the engine bay while the vehicle was in motion. I was forced to pull over and exit the vehicle immediately. The fire spread…

Engine · received Jan 27, 2026 · NHTSA complaint 11713522

Other BMW 528I years

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Frequently asked questions

What are the most common problems with the 2016 BMW 528I?

Owners most often report electrical system, engine and engine cooling, engine problems. The top one, electrical system, accounts for 33 complaints.

Was there a recall on the 2016 BMW 528I?

Yes, 4 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2016 BMW 528I a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other 528I model years, the 2016 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.