2004 Chevrolet Aveo Engine and Engine Cooling Problems

Source: NHTSA · Updated Jul 24, 2019 · 62 complaints analyzed

Owners have filed 62 complaints with NHTSA about engine and engine cooling problems on the 2004 Chevrolet Aveo, 30% of all complaints for this model year. Half of the reports with a mileage happened before 60,000 miles. The words owners use most often: “timing belt” (60% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Timing belt: mentioned in 37 of 62 complaints (60%)
  • Thermostat housing: mentioned in 14 of 62 complaints (23%)

At what mileage do engine and engine cooling problems happen?

Based on 57 complaints that reported the odometer reading.

Under 10k miles4 · 7%
10k–25k miles2 · 4%
25k–50k miles8 · 14%
50k–75k miles29 · 51%
75k–100k miles8 · 14%
100k–150k miles6 · 11%
150k+ miles0 · 0%

How serious are the reports?

Of 62 complaints, 1 a fire.

Chevrolet Aveo engine and engine cooling complaints by model year

Peak: 2004, with 62 complaints
2004: 622004622005: 622005622006: 132006132007: 172007172008: 8200882009: 292009292010: 7201072011: 620116

n = 204 complaints · Source: NHTSA

Model yearEngine and Engine Cooling complaintsShare of that yearMedian miles
2011 Aveo68%19,500
2010 Aveo711%1,138
2009 Aveo2917%26,500
2008 Aveo85%37,750
2007 Aveo178%39,550
2006 Aveo137%57,000
2005 Aveo6226%60,549
2004 Aveo6230%60,000

When owners reported it

Peak: 2010, with 21 complaints
2004: 2200422005: 1200512006: 1200612007: 7200772008: 8200882009: 122009122010: 212010212011: 7201172013: 1201312015: 220152

n = 62 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists engine and engine cooling for the 2004 Chevrolet Aveo. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

2004 chevrolet aveo. Consumer writes in regards to warranty notice #14093 issues. *smd the dealer informed the consumer, the warrany had expired. Also, the water pump and timing belt were replaced. *jb

Received Oct 28, 2015 · NHTSA complaint 10726061

2004 chevrolet aveo. Consumer writes in regards to vehicle timing belt failure. *smd the consumer stated the vehicle stopped with no warning. *jb

Received Sep 23, 2015 · NHTSA complaint 10679178

It's the 3rd time it has happened. It occurred twice with my daughter and her baby in the car, today when i picked my kid up from school; the car cut off while in motion. I have changed throttle position sensor, crank sensor, cooling temperature sensor, 15 amp fuse twice, replaced the head gasket…

Received May 1, 2013 · NHTSA complaint 10510316
Chevrolet Aveo
2012 Chevrolet Aveo LTZ Automatic 1.4 Taken in Warwick. Representative photo; appearance varies by model year. Photo: Vauxford, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Chevrolet Aveos have engine and engine cooling problems?

No. NHTSA has 62 owner complaints about engine and engine cooling for the 2004 Chevrolet Aveo (30% of the 206 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Chevrolet Aveo engine and engine cooling?

No recall currently lists engine and engine cooling for this vehicle.

At what mileage do engine and engine cooling problems start?

The median reported mileage is 60,000 miles: half of the reports with a mileage came before that.

What do owners say about engine and engine cooling problems on the 2004 Chevrolet Aveo?

The most frequent phrase is “timing belt”, in 37 of 62 complaints, followed by “thermostat housing” (14).

See all 2004 Chevrolet Aveo problems or engine and engine cooling problems across all Aveo years.