Chevrolet Aveo Engine and Engine Cooling Problems

Source: NHTSA · Updated Mar 22, 2026 · 204 complaints analyzed

Owners have filed 204 complaints with NHTSA about engine and engine cooling problems on the Chevrolet Aveo across 8 model years. The 2004 model year has the most (62). The words owners use most often: “timing belt” (28% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Timing belt: mentioned in 58 of 204 complaints (28%)
  • Thermostat housing: mentioned in 45 of 204 complaints (22%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical engine and engine cooling repair on the Chevrolet Aveo at $890, and half of them between $480 and $1,550.

Based on 13 NHTSA complaints about this problem alone that state a repair bill or quote (2008–2013), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do engine and engine cooling problems happen?

Based on 182 complaints that reported the odometer reading.

Under 10k miles19 · 10%
10k–25k miles17 · 9%
25k–50k miles39 · 21%
50k–75k miles63 · 35%
75k–100k miles30 · 16%
100k–150k miles13 · 7%
150k+ miles1 · 1%

How serious are the reports?

Of 204 complaints, 2 mention a crash, 5 a fire, 2 an injury.

Chevrolet Aveo engine and engine cooling complaints by model year

Peak: 2004, with 62 complaints
2004: 622004622005: 622005622006: 132006132007: 172007172008: 8200882009: 292009292010: 7201072011: 620116

n = 204 complaints · Source: NHTSA

Model yearEngine and Engine Cooling complaintsShare of that yearMedian miles
2011 Aveo68%19,500
2010 Aveo711%1,138
2009 Aveo2917%26,500
2008 Aveo85%37,750
2007 Aveo178%39,550
2006 Aveo137%57,000
2005 Aveo6226%60,549
2004 Aveo6230%60,000

When owners reported it

Peak: 2010, with 59 complaints
2004: 2200422005: 222006: 3200632007: 992008: 242008242009: 32322010: 592010592011: 37372012: 142012142013: 772014: 8201482015: 332016: 1201612017: 222024: 120241

n = 204 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists engine and engine cooling for the Chevrolet Aveo. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2009 Chevrolet Aveo. The contact stated while the vehicle was parked, the vehicle shut off independently. The contact stated that the vehicle failed to restart and was towed to the dealer. The dealer informed the contact that they could not diagnose the vehicle because the…

Received Jan 23, 2024 · NHTSA complaint 11567280

2011 chevy aveo. Consumer writes in regards to vehice overheating and blown head gasket. *ld the consumer stated the vehicle has over heated a total of 3 times. The last incident caused the head gasket to blow. The vehicle has also experienced leaks. Updated 09/18/2017*js

Received Sep 18, 2017 · NHTSA complaint 11024328

Tl* the contact owns a 2007 chevrolet aveo. While driving 55 mph, the accelerator pedal failed to operate and the gear failed to shift and went straight into neutral. The vehicle was towed to an independent mechanic where it was diagnosed that the coolant level sensor module needed to be repaired…

Received Jan 19, 2017 · NHTSA complaint 10946321

Last month will driving( highway, city street and parked) all my hoses to my cooling system all busted one after another with in 5 day we could see the week spot in the hose after thy busted,had the thermostat changed , it also blow my head gasket now i cant drive my car it has 74,756 miles i don't…

Received Aug 24, 2016 · NHTSA complaint 10898372

2004 chevrolet aveo. Consumer writes in regards to warranty notice #14093 issues. *smd the dealer informed the consumer, the warrany had expired. Also, the water pump and timing belt were replaced. *jb

Received Oct 28, 2015 · NHTSA complaint 10726061
Chevrolet Aveo
2012 Chevrolet Aveo LTZ Automatic 1.4 Taken in Warwick. Representative photo; appearance varies by model year. Photo: Vauxford, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all Chevrolet Aveos have engine and engine cooling problems?

No. NHTSA has 204 owner complaints about engine and engine cooling for the Chevrolet Aveo. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Chevrolet Aveo engine and engine cooling?

No recall currently lists engine and engine cooling for this vehicle.

How much does it cost to fix engine and engine cooling problems on the Chevrolet Aveo?

Owners report a typical cost of $890 (half paid between $480 and $1,550), from 13 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about engine and engine cooling problems on the Chevrolet Aveo?

The most frequent phrase is “timing belt”, in 58 of 204 complaints, followed by “thermostat housing” (45).

Other Chevrolet Aveo problems

See all Chevrolet Aveo problems.