Chevrolet Cavalier Engine and Engine Cooling Problems

Source: NHTSA · Updated Jul 7, 2025 · 573 complaints analyzed

Owners have filed 573 complaints with NHTSA about engine and engine cooling problems on the Chevrolet Cavalier across 11 model years. The 1996 model year has the most (117). The words owners use most often: “head gasket” (16% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Head gasket: mentioned in 91 of 573 complaints (16%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical engine and engine cooling repair on the Chevrolet Cavalier at $2,000, and half of them between $1,500 and $5,000.

Based on 16 NHTSA complaints about this problem alone that state a repair bill or quote (2000–2009), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do engine and engine cooling problems happen?

Based on 167 complaints that reported the odometer reading.

Under 10k miles25 · 15%
10k–25k miles9 · 5%
25k–50k miles23 · 14%
50k–75k miles50 · 30%
75k–100k miles29 · 17%
100k–150k miles22 · 13%
150k+ miles9 · 5%

How serious are the reports?

Of 573 complaints, 7 mention a crash, 9 a fire, 9 an injury.

Chevrolet Cavalier engine and engine cooling complaints by model year

Peak: 1996, with 117 complaints
1995: 821995821996: 11719961171997: 10619971061998: 551998551999: 441999442000: 542000542001: 292001292002: 222002222003: 432003432004: 152004152005: 620056

n = 573 complaints · Source: NHTSA

Model yearEngine and Engine Cooling complaintsShare of that yearMedian miles
2005 Cavalier62%52,000
2004 Cavalier155%30,000
2003 Cavalier436%52,500
2002 Cavalier2211%54,000
2001 Cavalier2912%67,000
2000 Cavalier5417%56,000
1999 Cavalier4418%61,200
1998 Cavalier5516%65,000
1997 Cavalier10620%75,000
1996 Cavalier11723%94,000
1995 Cavalier8230%73,306

When owners reported it

Peak: 2003, with 82 complaints
1995: 2199521996: 771997: 221997221998: 39391999: 681999682000: 69692001: 672001672002: 65652003: 822003822004: 46462005: 242005242006: 12122007: 102007102008: 21212009: 8200982010: 10102011: 132011132012: 442013: 3201332014: 11

n = 573 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists engine and engine cooling for the Chevrolet Cavalier. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The first incident that occur was in 2009. It was that the switch of the key engine did not want to start. Someone came to fix it but could not find a way to repair it. He had to add a button under the steering wheel and i would be tuning the key to the engine to start i would have to push that…

Received Feb 27, 2014 · NHTSA complaint 10567219

Was in the fast lane and car shut off and tried to restart but it would not. Was stuck in the road cars honking car would not restart. *tr

Received Dec 13, 2013 · NHTSA complaint 10555936

1999 chevrolet cavalier. Consumer writes in regards to transmission problems and vehicle sometimes emits white smoke through the vents. *smd the consumer stated the transmission and radiator needed to be serviced. Also, a serpentine belt and fuel pan was needed.

Received Jun 20, 2013 · NHTSA complaint 10520307

This car has been lovingly cared for since it was new. The underbody is perfect but the subframe (engine cradle) is badly rusted, with pitting, scaling and a rusted through hole. I am heartbroken! This car is very nice but now i can't drive it. *tr

Received Jun 9, 2013 · NHTSA complaint 10515897

Was at a stop light and car just konked out and would not start again. I tried and tried but to no avail. Had to push it into a gas station about 100 yards, not easy as a 50 year old female (no one stopped to help me, just sped by). I have seen hundreds of complaints on-line that this has been an…

Received Nov 7, 2012 · NHTSA complaint 10483675
Chevrolet Cavalier
1995-1999 Chevrolet Cavalier photographed in College Park, Maryland , USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all Chevrolet Cavaliers have engine and engine cooling problems?

No. NHTSA has 573 owner complaints about engine and engine cooling for the Chevrolet Cavalier. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Chevrolet Cavalier engine and engine cooling?

No recall currently lists engine and engine cooling for this vehicle.

How much does it cost to fix engine and engine cooling problems on the Chevrolet Cavalier?

Owners report a typical cost of $2,000 (half paid between $1,500 and $5,000), from 16 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about engine and engine cooling problems on the Chevrolet Cavalier?

The most frequent phrase is “head gasket”, in 91 of 573 complaints.

Other Chevrolet Cavalier problems

See all Chevrolet Cavalier problems.