2003 Chevrolet Express 3500 Problems, Complaints & Recalls

Source: NHTSA · Updated Feb 12, 2018 · 12 owner complaints analyzed

Compared with other Express 3500 years
Far more complaints than other years 4th of 20 for complaints
Safety recalls
None on file
NHTSA crash rating
Not rated

Owners have filed 12 complaints with NHTSA about the 2003 Chevrolet Express 3500. That ranks 4th out of 20 Express 3500 model years for complaints. The most reported problem area is electrical system (3 complaints, 25%), typically at around 150,000 miles. Complaints mention 1 crash, 3 fires, 2 injuries. There are no safety recalls on file for this model year. NHTSA has opened 1 defect investigation involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2003 Chevrolet Express 3500 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System3 · ~150,000 mi
Seat Belts2 · ~72,515 mi
Air Bags1 · ~108,000 mi
Engine1 · ~58,500 mi
Fuel/propulsion System1 · ~151,000 mi
Fuel System, Gasoline1 · ~51,459 mi
Service Brakes, Hydraulic1 · ~38,000 mi
Structure1 · ~41,208 mi
Visibility1 · ~101,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System325%150,000——
Seat Belts217%72,515——
Air Bags18%108,000——
Engine18%58,500——
Fuel/propulsion System18%151,000——
Fuel System, Gasoline18%51,459——
Service Brakes, Hydraulic18%38,000——
Structure18%41,208——
Visibility18%101,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2011, with 4 complaints
2006: 1200612008: 2200822009: 1200912011: 4201142012: 2201222014: 1201412018: 120181

n = 12 complaints · Source: NHTSA

2003 Chevrolet Express 3500 recalls (0)

No safety recalls are on file for the 2003 Chevrolet Express 3500.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Fuel Filler Pipe Corrosion/Leakage (PE11040) — opened Dec 14, 2011, closed Aug 16, 2012, led to recall 12V388000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

TL* THE CONTACT OWNS A 2003 CHEVROLET EXPRESS 3500. THE CONTACT STATED THAT THE SEAT BELT BUCKLES PREMATURELY DETERIORATED TO THE POINT THAT THE BUCKLES FAILED TO LOCK THE SEAT BELTS TO SECURE A PASSENGER. THE MANUFACTURER INDICATED THAT A SEAT BELT RECALL REPAIR WAS PERFORMED IN 2016, BUT THE…

Seat Belts · received Feb 12, 2018 · NHTSA complaint 11072389

While driving vehicle, all electrical stopped, discovered that the ignition had turned off by itself and caused a loss of all power creating dangerous steering and stopping situation.. I was able to pull to the side of road and stopped vehicle. Took the truck to chevrolet dealer in sarasota rt. 41…

Electrical System · received Aug 6, 2014 · NHTSA complaint 10619440

Tl* the contact owns a 2003 chevrolet express 3500. The contact stated that after starting the vehicle the transmission failed to shift into gear. The vehicle was towed to the dealer who stated that the cause of failure was unknown. However, the technician stated that the maf censor needed to be…

Engine · received Oct 25, 2012 · NHTSA complaint 10482191

When the vehicle fuel tank is filled, gas fumes are detected and some fuel can be seen on the bottom of the tank (a few drops of fuel). As the tank contents lower the smell and leak goes away. An access hole on the side of the van reveals that the tank has a small leak where the plastic fill neck…

Fuel/propulsion System · received Oct 24, 2012 · NHTSA complaint 10482034

Tl* the contact owns a 2003 chevrolet express 3500. The contact stated that the front driver and rear seat belts would not latch and one of the rear seat belts was completely inoperable. The dealer and manufacturer were contacted and advised that the vehicle was previously repaired under nhtsa…

Seat Belts · received Dec 14, 2011 · NHTSA complaint 10439884

Other Chevrolet Express 3500 years

← 2002 Express 3500 · 2004 Express 3500 →

See all Chevrolet Express 3500 problems by year, every Chevrolet model, or the Chevrolet VIN decoder.

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Frequently asked questions

What are the most common problems with the 2003 Chevrolet Express 3500?

Owners most often report electrical system, seat belts, air bags problems. The top one, electrical system, accounts for 3 complaints.

Was there a recall on the 2003 Chevrolet Express 3500?

No safety recalls are on file for this model year.

Was the 2003 Chevrolet Express 3500 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Express 3500 model years, the 2003 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.