2005 Chevrolet Express 3500 Problems, Complaints & Recalls

Source: NHTSA · Updated Aug 23, 2018 · 17 owner complaints analyzed

Compared with other Express 3500 years
Far more complaints than other years 1st of 20 for complaints
Safety recalls
None on file
NHTSA crash rating
Not rated

Owners have filed 17 complaints with NHTSA about the 2005 Chevrolet Express 3500. That is the most of any Express 3500 model year in the database (20 years). The most reported problem area is structure (4 complaints, 24%), typically at around 129,500 miles. Complaints mention 1 crash, 2 fires, 2 injuries. There are no safety recalls on file for this model year.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2005 Chevrolet Express 3500 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Structure4 · ~129,500 mi
Tires4 · ~76,500 mi
Seat Belts3 · ~78,000 mi
Fuel System, Gasoline2 · ~125 mi
Service Brakes, Hydraulic2 · ~39,400 mi
Steering2 · ~23,000 mi
Unknown or Other2 · ~170,000 mi
Electrical System1 · ~170,000 mi
Fuel/propulsion System1 · ~170,000 mi
Power Train1 · ~125 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Structure424%129,500——
Tires424%76,500——
Seat Belts318%78,000——
Fuel System, Gasoline212%125——
Service Brakes, Hydraulic212%39,400——
Steering212%23,000——
Unknown or Other212%170,000——
Electrical System16%170,000——
Fuel/propulsion System16%170,000——
Power Train16%125——
Service Brakes16%76,000——
Visibility16%———
Wheels16%76,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2008, with 3 complaints
2005: 1200512006: 1200612007: 2200722008: 3200832010: 3201032011: 1201112012: 2201222013: 1201312015: 1201512018: 220182

n = 17 complaints · Source: NHTSA

2005 Chevrolet Express 3500 recalls (0)

No safety recalls are on file for the 2005 Chevrolet Express 3500.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Bf goodrich tire dot be11 jd11 4012 lt 24.5/75 r16 120/1160 tire is bulging at center of treed, causing vehicle to jump and bounce, causing spring damage and severe vibration of vehicle at high speed..tire looks as if is going to blow out..

Tires · received Aug 23, 2018 · NHTSA complaint 11121842

When i normal drive under hood fire the vehicle burn out if you need more file or picture i can send mail my e mail address (xxxx) parts of this document have been redacted to protect personally identifiable information pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).

Electrical System · received Aug 23, 2018 · NHTSA complaint 11121976

Tl* the contact owns a 2005 chevrolet express 3500 equipped with kenda klever tires, size: lt225/75 r16. While driving at approximately 65 mph, the rear passenger side tire blew out. The tire was replaced with a spare. The contact was a mechanic who diagnosed that the tread separated. The tire was…

Tires · received Jul 9, 2015 · NHTSA complaint 10732931

Paint peel on roof, hood, doors. *tr

Structure · received Jul 24, 2013 · NHTSA complaint 10531569

2005 chevrolet express 3500. Parking brake cable on rear, drivers side, rubbing against side of tire. Tire rubs down until it breaks. Tire was totally shredded but i was able to slow and steer to side of road. New tire put on but they did not see the cable in the way or rubbing! I only saw it…

Service Brakes · received May 25, 2012 · NHTSA complaint 10459650

Other Chevrolet Express 3500 years

← 2004 Express 3500 · 2006 Express 3500 →

See all Chevrolet Express 3500 problems by year, every Chevrolet model, or the Chevrolet VIN decoder.

Similar Chevrolet models

Embed this 2005 Chevrolet Express 3500 badge on your site

Copy this code into your blog or forum post. It shows live complaint and recall counts and links back here.

Frequently asked questions

What are the most common problems with the 2005 Chevrolet Express 3500?

Owners most often report structure, tires, seat belts problems. The top one, structure, accounts for 4 complaints.

Was there a recall on the 2005 Chevrolet Express 3500?

No safety recalls are on file for this model year.

Was the 2005 Chevrolet Express 3500 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Express 3500 model years, the 2005 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.