2002 Chevrolet Monte Carlo Problems, Complaints & Recalls

Source: NHTSA · Updated Jan 7, 2024 · 230 owner complaints analyzed

Compared with other Monte Carlo years
More complaints than other years 3rd of 15 for complaints
NHTSA crash rating
Not rated

Owners have filed 230 complaints with NHTSA about the 2002 Chevrolet Monte Carlo. That ranks 3rd out of 15 Monte Carlo model years for complaints. The most reported problem area is electrical system (55 complaints, 24%), typically at around 97,500 miles. Complaints mention 11 crashes, 24 fires, 11 injuries. There are 4 safety recalls covering this model year. NHTSA has opened 1 defect investigation involving it.

Chevrolet Monte Carlo
Click here for more car pictures at my Flickr site. O'Reilly Auto Parts Street Machine Summer Nationals Minnesota State Fairgrounds St. Paul, Minnesota July 201. Representative photo; appearance varies by model year. Photo: Greg Gjerdingen from Willmar, USA, CC BY 2.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2002 Chevrolet Monte Carlo problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System55 · ~97,500 mi
Engine38 · ~127,000 mi
Exterior Lighting33 · ~78,000 mi
Engine and Engine Cooling30 · ~51,500 mi
Service Brakes, Hydraulic27 · ~29,000 mi
Air Bags20 · ~55,650 mi
Steering18 · ~51,000 mi
Fuel System, Gasoline9 · ~116,577 mi
Structure8 · ~23,500 mi
Fuel/propulsion System7 · ~122,725 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System problems5524%97,500“ignition switch” (11%)—
Engine3817%127,000——
Exterior Lighting3314%78,000——
Engine and Engine Cooling3013%51,500——
Service Brakes, Hydraulic2712%29,000——
Air Bags209%55,650——
Steering188%51,000——
Fuel System, Gasoline94%116,577——
Structure83%23,500——
Fuel/propulsion System73%122,725——
Power Train73%151,500——
Service Brakes73%90,250——
Visibility63%80,000——
Equipment52%20,696——
Unknown or Other52%78,000——
Seat Belts42%11,500——
Tires42%30,000——
Vehicle Speed Control42%60,000——
Service Brakes, Air31%42,950——
Suspension31%15,000——
Traction Control System31%79,500——
Electronic Stability Control (esc)21%85,000——
Latches/locks/linkages21%189,000——
Seats21%60,000——
Fuel System, Diesel10%96,000——
Fuel System, Other10%3,000——
Interior Lighting10%———
Service Brakes, Electric10%70,000——
Visibility/wiper10%119,450——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2014, with 26 complaints
2002: 1320022003: 232004: 1520042005: 112006: 620062007: 142008: 1520082009: 212010: 2020102011: 42012: 520122013: 62014: 262014262015: 172016: 1820162017: 82018: 120182019: 32020: 120202021: 22024: 12024

n = 230 complaints · Source: NHTSA

2002 Chevrolet Monte Carlo recalls (4)

Tap a recall to see the problem, the risk and the fix.

Engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe; engine and engine cooling:engineOct 26, 2015 · NHTSA campaign 15V701000 · 1,003,556 vehicles

Problem: General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.

Risk: Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.

Fix: The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engine’s front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201 that have not yet received the original remedy will instead receive the improved remedy under the original recall number. The recall began on February 19, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, Buick customer service at 1-800-521-7300, Oldsmobile customer service at 1-800-442-6537 and Pontiac customer service at 1-800-458-8006. GM's number for this recall is 15757. Note: Until the improved remedy has been applied, owners are advised to park their vehicle outside since the fire risk exists even when the vehicle is unattended.

Electrical system:ignitionJul 3, 2014 · NHTSA campaign 14V400000 · 5,877,718 vehicles

Problem: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Risk: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Fix: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

Engine and engine coolingApr 8, 2009 · NHTSA campaign 09V116000 · 1,497,516 vehicles

Problem: General motors is recalling 1,497,516 my 1997-2003 buick regal, my 1998-2003 chevrolet lumina, monte carlo and impala, my 1998-1999 oldsmobile intrigue, my 1997-2003 pontiac grand prix vehicles equipped with a 3.8l v6 naturally aspirated engine. Some of these vehicles have a condition in which drops of engine oil may be deposited on the exhaust manifold through hard braking.

Risk: If the manifold is hot enough and the oil runs below the heat shield, it may ignite into a small flame and may spread to the plastic spark plug wire channel and beyond increasing the risk of an engine compartment fire.

Fix: Dealers will replace the engineâ’s front valve cover and front-valve-cover gasket with new parts of an improved design and remove the engineâ’s plastic cover and plastic oil-fill-tube extension, free of charge. The recall is expected to begin during may 2016. Owners may contact chevrolet at 1-800-630-2438, oldsmobile at 1-800-630-6537, and pontiac at 1-800-620-7668 or http://www.pontiac.com or http:www.gmownercenter.com.

Air bags:frontalAug 9, 2002 · NHTSA campaign 02V222000 · 133,221 vehicles

Problem: Certain passenger, mini vans, and sport utility vehicles have an air bag inflator on the driver's side that could fracture at a weld during a deployment.

Risk: Pieces of the inflator could strike and injure vehicle occupants and the air bag cushion would not inflate fully, reducing the capability of the bag to protect the driver.

Fix: Dealers will inspect, and replace, if necessary, the air bag module assembly on the driver's side. Owner notification began august 15, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact buick at 1-800-521-7300, cadillac at 1-800-458-8006, chevrolet at 1-800-222-1020, gmc at 1-800-462-8782, oldsmobile at 1-800-442-6537, or pontiac at 1-800-762-2737.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Engine compartment fires (EA02030) — opened Oct 22, 2002, closed Mar 9, 2004, led to recall 04V090000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

My car has the engine 3.1 L automatic. On January 4, I was going to go run errands so I went out to my car and cranked it to start the engine but instead, I heard a loud explosion, causing the front tires of the car to go up in the air and then land back on the ground. Smoke started coming out from…

Fuel/propulsion System · received Jan 7, 2024 · NHTSA complaint 11564051

My instrument cluster will reset while i am driving. The guages will sweep and all the warning lights come on and the car will ding as if it was just started however the car never stalls and the radio stays on along with everything else.

Electrical System · received Apr 13, 2021 · NHTSA complaint 11407830

Tl* the contact owned 2002 chevrolet monte carlo. The contact stated that the vehicle was serviced at apple valley chevrolet (650 foxcroft ave, martinsburg, wv 25401) for a fuel control sensor replacement. The vehicle would not start after it was serviced at the dealer then caught on fire while the…

Fuel System, Diesel · received Apr 12, 2021 · NHTSA complaint 11407573

Started car and heard a loud boom and then smoke under the hood and intake cover and harness on fire

Engine · received Mar 22, 2020 · NHTSA complaint 11318928

Was going about 55-60 mph down the highway and my rpms started to drop and i let off gas and it just died. It cranks and turns over but will not fire

Electrical System · received Nov 5, 2019 · NHTSA complaint 11278261

Other Chevrolet Monte Carlo years

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Frequently asked questions

What are the most common problems with the 2002 Chevrolet Monte Carlo?

Owners most often report electrical system, engine, exterior lighting problems. The top one, electrical system, accounts for 55 complaints.

Was there a recall on the 2002 Chevrolet Monte Carlo?

Yes, 4 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2002 Chevrolet Monte Carlo a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Monte Carlo model years, the 2002 has more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.