2004 Chrysler PT Cruiser Problems, Complaints & Recalls

Source: NHTSA · Updated May 17, 2026 · 217 owner complaints analyzed

Compared with other PT Cruiser years
About as many complaints as other years 5th of 10 for complaints
NHTSA crash rating
Not rated

Owners have filed 217 complaints with NHTSA about the 2004 Chrysler PT Cruiser. That ranks 5th out of 10 PT Cruiser model years for complaints. The most reported problem area is electrical system (44 complaints, 20%), typically at around 75,206 miles. Complaints mention 16 crashes, 15 fires, 18 injuries. There is 1 safety recall covering this model year. NHTSA has opened 1 defect investigation involving it.

Chrysler PT Cruiser
2001-2005 Chrysler PT Cruiser photographed in USA.. Representative photo; appearance varies by model year. Photo: IFCAR, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Chrysler PT Cruiser problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System44 · ~75,206 mi
Suspension36 · ~40,000 mi
Steering24 · ~86,000 mi
Engine and Engine Cooling23 · ~24,000 mi
Exterior Lighting23 · ~56,000 mi
Power Train21 · ~30,000 mi
Engine14 · ~113,000 mi
Air Bags12 · ~135,500 mi
Wheels11 · ~42,500 mi
Service Brakes, Hydraulic10 · ~15,500 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System4420%75,206——
Suspension3617%40,000——
Steering2411%86,000——
Engine and Engine Cooling2311%24,000——
Exterior Lighting2311%56,000——
Power Train2110%30,000——
Engine146%113,000——
Air Bags126%135,500——
Wheels115%42,500——
Service Brakes, Hydraulic105%15,500——
Visibility94%7,800——
Unknown or Other84%21,000——
Tires73%74,219——
Fuel System, Gasoline63%22,530——
Seat Belts63%70,000——
Structure63%15,000——
Vehicle Speed Control63%106,000——
Seats52%6,000——
Service Brakes31%68,500——
Child Seat10%———
Electronic Stability Control (esc)10%108,773——
Equipment10%40,000——
Fuel/propulsion System10%78,407——
Interior Lighting10%61——
Latches/locks/linkages10%600——
Visibility/wiper10%132,910——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2008, with 30 complaints
2004: 192004192005: 22222006: 152006152007: 26262008: 302008302009: 18182010: 142010142011: 10102012: 152012152013: 772014: 172014172015: 552016: 4201642017: 662018: 2201822019: 222020: 2202022021: 112024: 1202412026: 11

n = 217 complaints · Source: NHTSA

2004 Chrysler PT Cruiser recalls (1)

Tap a recall to see the problem, the risk and the fix.

Steering:hydraulic power assist:hose, piping, and connectionsJun 3, 2004 · NHTSA campaign 04V268000 · 438,391 vehicles

Problem: On certain passenger vehicles equipped with 2.4l non-turbocharged engines and automatic transaxles, the power steering pressure hose may contact the automatic transaxle differential cover, potentially damaging the hose.

Risk: Power steering fluid leakage in the presence of an ignition source can result in an underhood fire.

Fix: Dealers will inspect and relocate, or replace as necessary, the power steering hose and confirm torque of the hose fastener at the steering gear end. The recall began on september 20, 2004. Owners should contact daimlerchrysler at 1-800-853-1403.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Engine compartment fires (PE04028) — opened Mar 15, 2004, closed Jun 18, 2004, led to recall 04V268000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

So I had been having issues with the car overheating well I'm almost home and my daughter says she smells smoke so pull over and rush to get my babies out of the car because under the hood it had caught on fire

Engine · received May 17, 2026 · NHTSA complaint 11738367

I purchased the 2004 Chrysler PT Cruiser on 1/10/2024. I learned that the Chrysler Dealership does not make keys for the vehicle when locked out, nor does it Service the vehicle. They will "address" a Recall Notice and will do an oil change and will do an inspection only. Chrysler Dealership told…

Unknown or Other · received Mar 12, 2024 · NHTSA complaint 11576953

Power steering hose leaking.

Steering · received Jan 20, 2021 · NHTSA complaint 11389021

Ball joint are missing

Suspension · received Aug 14, 2020 · NHTSA complaint 11349156

It started with the dashboard lights and the middle stick lights (p,d,r,n++) i can't see at night what speed i'm going or my levels or anything bc the lights quit working, i had the battery replaced i've had the battery changed twice, i've had the thermostat changed twice but it still over heats…

Electrical System · received Mar 10, 2020 · NHTSA complaint 11317422

Other Chrysler PT Cruiser years

← 2003 PT Cruiser · 2005 PT Cruiser →

See all Chrysler PT Cruiser problems by year, every Chrysler model, or the Chrysler VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 Chrysler PT Cruiser?

Owners most often report electrical system, suspension, steering problems. The top one, electrical system, accounts for 44 complaints.

Was there a recall on the 2004 Chrysler PT Cruiser?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Chrysler PT Cruiser a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other PT Cruiser model years, the 2004 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.