2002 Ford E-450 Problems, Complaints & Recalls

Source: NHTSA · Updated Aug 18, 2023 · 13 owner complaints analyzed

Compared with other E-450 years
More complaints than other years 11th of 32 for complaints
NHTSA crash rating
Not rated

Owners have filed 13 complaints with NHTSA about the 2002 Ford E-450. That ranks 11th out of 32 E-450 model years for complaints. The most reported problem area is tires (5 complaints, 38%), typically at around 8,058 miles. Complaints mention 1 fire. There are 2 safety recalls covering this model year. NHTSA has opened 2 defect investigations involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2002 Ford E-450 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Tires5 · ~8,058 mi
Electrical System3 · ~34,500 mi
Engine2 · ~46,915 mi
Engine and Engine Cooling1 · ~34,500 mi
Exterior Lighting1 · ~11,315 mi
Fuel/propulsion System1 · ~50,829 mi
Power Train1 · ~121,001 mi
Service Brakes, Hydraulic1
Structure1 · ~45,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Tires538%8,058——
Electrical System323%34,500——
Engine215%46,915——
Engine and Engine Cooling18%34,500——
Exterior Lighting18%11,315——
Fuel/propulsion System18%50,829——
Power Train18%121,001——
Service Brakes, Hydraulic18%———
Structure18%45,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2003, with 3 complaints
2002: 1200212003: 3200332006: 1200612008: 1200812009: 1200912010: 1201012012: 1201212014: 1201412015: 1201512019: 1201912023: 120231

n = 13 complaints · Source: NHTSA

2002 Ford E-450 recalls (2)

Tap a recall to see the problem, the risk and the fix.

Vehicle speed controlOct 13, 2009 · NHTSA campaign 09V399000 · 4,500,000 vehicles

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the abs control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Vehicle speed controlAug 1, 2006 · NHTSA campaign 06V286000 · 1,200,000 vehicles

Problem: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.

Risk: Overheating could result in smoke or burn and an underhood fire.

Fix: Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on august 7, 2006. Owners may contact ford at 1-866-436-7332. (note: also see recalls 05v017 and 05v388)

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • HVAC Switch Failures (PE09055) — opened Dec 7, 2009, closed Apr 21, 2010.
  • Engine compartment fires (EA05005) — opened Mar 22, 2005, closed Aug 2, 2006, led to recall 05V388000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2002 Ford E-450. The contact stated that while driving 60 MPH, a loud bang came from the vehicle and the vehicle was steered over to the side of the road. Additionally, the contact stated that there was a burning odor coming from the engine compartment. The vehicle was not…

Engine · received Aug 18, 2023 · NHTSA complaint 11539428

I was driving down interstate 90 in south dakota at approx 70mph when a vehicle behind me flashed his lights. I pulled over and dragging behind me by only one hydraulic line was the rear leveling system. This assembly is about 5 feet long and has two hydraulic jacks one on each end. My guess is…

Structure · received Aug 17, 2019 · NHTSA complaint 11244604

I recently purchased a motorhome with the ford e-450, while driving out of my park i lost my turn signals and brake lights. *tr

Exterior Lighting · received Mar 30, 2015 · NHTSA complaint 10702574

We were traveling north to south just outside of lasvegas when a spark plug blew out of the cylinder, with the injector still pumping fuel. In our 31' motorhome with a e450 engine. Did we not realize the seriousness of the situation the engine could have caught fire and caused extensive damage and…

Engine · received Oct 26, 2014 · NHTSA complaint 10650134

Spark plug ejected while driving on interstate causing emergency breakdown resulting in 550.00 bill for spark plug sleeve repair then 50 miles from this incident the fan belt shredded resulting in engine overheating and another emergency repair of 520.00 for new belt and alternator. *tr

Electrical System · received Apr 11, 2012 · NHTSA complaint 10454816

Other Ford E-450 years

← 2001 E-450 · 2003 E-450 →

See all Ford E-450 problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 2002 Ford E-450?

Owners most often report tires, electrical system, engine problems. The top one, tires, accounts for 5 complaints.

Was there a recall on the 2002 Ford E-450?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2002 Ford E-450 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other E-450 model years, the 2002 has more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.